How to Properly Maintain an Above Ground OWS?

Freytech Inc - How to Properly Maintain an Above Ground OWS? Are Above Ground OWS Systems Effective?

Table of Contents

Ever thought about How to Properly Maintain an Above Ground OWS? or what makes a good maintenance plan for an above ground Oil Water Separator (OWS)? Many think their systems are fine if they work. But, keeping them in top shape is key for both efficiency and following environmental laws. Knowing how to maintain an OWS well can avoid big fines, water pollution, and harm to our planet. This guide will show you the important steps to keep your OWS running smoothly.

Key Takeaways

  • Regular inspections are essential; daily visual assessments and a full check every quarter keep things running right.
  • Cleansing is a must when oil or sludge levels get too high, like over 5% oil or sludge at 25% of the wetted height.
  • Keeping records of maintenance for at least six years is vital for following rules and being accountable.
  • Using bioremediation can greatly cut down petroleum in sludge, protecting your system and the environment.
  • Knowing what affects how well the OWS separates can help avoid expensive cleanouts.
  • Training employees on maintenance is key to meet the needs of different OWS designs.

Understanding Oil Water Separators (OWS)

An Oil Water Separator (OWS) is key in industrial settings. It pulls oil and hydrocarbons from water before it hits sewage systems. This way, only clean water goes out, meeting rules and protecting the environment.

Keeping an OWS working right is essential. If it doesn’t, big fines can hit up to $100,000 for breaking discharge rules.

What is an Oil Water Separator?

This special device catches oil and gets rid of tiny emulsified oils too. Its success depends on how fast the water flows and how much oil is in it. Many pick above ground OWS for their lower upkeep and easy reach.

These systems are built in a way that saves space. They’re perfect for places where room is tight.

Importance of OWS in Environmental Protection

Oil-water separators are vital for the environment. They help get valuable resources back and stop bad stuff from getting into water. They also prevent costly problems and keep operations running smoothly.

By working with recycling, they can save up to 50% of water. For more on how they help, check out this link. In North America, rules say no more than 10 Parts per Million (PPM) of oil in wastewater. A good OWS keeps things in line, protecting our planet and supporting green practices.

Key Components of an OWS

An Oily Water Separator (OWS) works well because of its main parts. These include coalescing media and oil skimmers. Knowing about these parts helps improve how well an OWS works and meets environmental rules.

Types of Coalescing Media

Coalescing media is key in the oil-water separation process. It helps oil droplets stick together. There are many types of coalescing media, each with its own efficiency in oil removal.

The right coalescing media can make the treated water very clear. This is important for meeting environmental standards.

Role of an Oil Skimmer

Oil skimmers are important in an OWS. They physically take out the oil that has been separated. These devices make sure the oil is very clean, often up to 99.7%, before it’s thrown away or reused.

Using good oil skimmers is key to following rules and keeping an OWS efficient.

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Freytech OWS Features and Benefits

The Freytech OWS has advanced features for various industrial uses. It ensures top performance and follows environmental rules. Its coalescing technology is top-notch, making it key for managing wastewater.

Enhanced Coalescing Technology

This cutting-edge tech in the Freytech OWS makes separating oil from water better. It can get separation down to 5 PPM, which is great for the environment. It meets strict standards like the CAN/ULC-S656.

The design treats hydrocarbons with specific gravities between 0.82 and 0.88. This means it works well for many uses.

Separation Efficiency Explained

The Freytech OWS’s separation efficiency is impressive, reaching 0.1 PPM for trace emulsified oil. This meets the US EPA’s Clean Water Act standards. It shows a big commitment to environmental care.

Using the Freytech OWS means cleaner discharge and less risk of fines. It’s a smart choice for places like mechanical workshops, car washes, and oil depots.

Maintenance Schedule for OWS

Keeping an OWS in good shape is key for top performance and following rules. A well-planned maintenance schedule helps spot problems early and makes the system last longer. Regular care keeps everything running smoothly, reducing the chance of breakdowns.

Daily Maintenance Tasks

Daily tasks are critical for keeping an above ground OWS in top condition. They include a detailed look for spills or leaks. Doing these checks every day means you get to spot issues before they get worse.

Weekly and Monthly Checks

Weekly and monthly checks are also important for keeping the system in great shape. Weekly, you should check the discharge point for any issues and make sure everything is working right. Monthly, you do a deeper clean and check all parts closely. This keeps the OWS running well and helps protect the environment. For more tips on managing your OWS, check out Freytech’s oil water separators page.

How to Clean the Coalescing Media

Cleaning coalescing media is key to keeping oil water separators working well. It boosts separation efficiency and extends equipment life. Following cleaning routines also helps meet environmental rules and avoids expensive fines.

Steps for Effective Cleaning

Start by checking the oil water separator for sludge and oil buildup. After that, remove any material carefully to prevent damage. Use spray washing techniques to clean the coalescing media thoroughly.

This method effectively removes contaminants. It helps the media work at its best.

Importance of Regular Maintenance

Regular cleaning of OWS is vital for coalescing media performance. Skipping maintenance can lower separation efficiency and risk environmental fines. Regular checks and cleanings keep the media’s void volume right.

This volume is key for moving sludge and dirt. Keeping it up ensures the unit lasts longer and meets high standards.

Monitoring Separation Efficiency

It’s key to keep an eye on how well an Oil Water Separator (OWS) works. We do this by checking the PPM levels of oil in the water. This helps us see if the OWS is doing its job right.

By tracking PPM levels, we make sure the water stays clean. This is important to avoid harming the environment. It also helps us follow the rules set for water quality.

Measuring PPM Levels

It’s important to check PPM levels often. If the levels are over 10 PPM, it means the system isn’t working right. We need to act fast.

Using the latest technology helps us find oil in water quickly. This makes sure our oil water separators work well. It also helps us follow laws like the Clean Water Act.

What to Do if PPM Exceeds Limits

If PPM levels get too high, we need to take action fast. We might need to clean the OWS or do some maintenance. This helps get the system working again.

Fixing high PPM levels is important. It keeps the system running smoothly and fixes any problems. Keeping an eye on things helps protect our environment and makes sure the OWS works right.

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Handling Separated Oil

Managing separated oil right is key for keeping the environment safe and running smoothly. Places should make sure oil is thrown away the right way to protect nature. There are different ways to get rid of oil, like burning it, burying it, or using it again.

Proper Disposal Methods

It’s important to follow the right steps for getting rid of oil. Places need to have safe ways to move and store oil before it’s gone. Using approved waste services helps make sure oil is handled correctly, following all rules.

This careful handling lowers the chance of harming the environment.

Recycling Opportunities for Used Oil

Recycling used oil is good for the planet and can save money. It lets us get oil back, keeping it clean at 99.7%. This oil can be used again in many ways, like making new oil or fuel.

Starting a recycling program helps follow environmental rules and can also cut costs. It means you don’t have to buy as much new oil.

Troubleshooting Common Issues

Fixing OWS problems is key to keeping it running well and following environmental laws. Spotting issues early can save money and keep the system working right. Signs of trouble include odd smells, leaks, or high PPM readings.

Identifying Leaks and Malfunctions

Checking your oil water separators often is important. Look for leaks and changes in how the system works. High PPM levels mean it’s time to clean or replace the coalescing media.

Acting fast helps keep your system within legal limits.

Solutions for Preventive Maintenance

Keeping your OWS in good shape with regular care is smart. Clean the coalescing media and check everything regularly. Using new tech like bag filtration meets EPA standards.

Make sure all parts, like tanks and drains, are set up right. This avoids problems like air-locking that slow down the system.

Contacting Freytech Inc. for Support

Need help with your oil water separator (OWS)? Contacting Freytech Inc. means you get support from a team that knows their stuff. They understand OWS operations, including how to follow rules and maintain systems. Freytech makes sure your OWS works well and meets all standards.

Reach Out for Expert Assistance

Need expert OWS help? Call Freytech at +1 (305) 372-1104. Their team will help you with maintenance and cleaning. They keep your system running smoothly.

Working with Freytech means you get updates on your OWS. They help you track oil levels and fix problems early.

Phone: +1 (305) 372-1104

Keeping your oil water separator in top shape is key. Freytech helps with regular checks and quick fixes. They also help keep records of maintenance for up to six years.

Getting in touch with Freytech ensures your system is efficient and eco-friendly. It’s a smart move for your OWS.

Freytech Inc

FAQ

How to Properly Maintain an Above Ground OWS?

You should check your OWS every day for spills or leaks. Do a weekly check on the discharge point. Clean it deeply and do a full check monthly to keep it working well.

What are the signs that my OWS needs maintenance?

Look out for odd smells, leaks, and high PPM readings (over 10 PPM). Regular checks can spot these problems early.

Is cleaning the coalescing media necessary?

Yes, cleaning the coalescing media is key. It removes sludge and oil, keeping your OWS running smoothly and meeting standards.

What should I do if my PPM levels are above the acceptable limit?

If PPM levels are too high, clean the system thoroughly right away. Keep a close eye on PPM levels to catch problems early.

How can I properly handle and dispose of separated oil?

Follow environmental rules when handling separated oil. Use recycling for used oil. Make sure your disposal plan meets guidelines.

What is the role of an oil skimmer in an OWS?

The oil skimmer is key for removing oil and keeping it clean (up to 99.7%) before it’s disposed of or recycled. This is important for the environment.

Can Freytech assist with OWS maintenance and support?

Yes, Freytech Inc. provides full support for OWS maintenance. They offer expert help, maintenance plans, and advice on following rules. Contact their team for help.

FreyTech's Line of Quality Above Ground Oil Water Separators

EcoLine A

Enhanced Coalescing Oil Water Separators (OWS) to separate free non-emulsified oil, hydrocarbons, diesel, gasoline, fuels, from water and guarantee 5 parts per million (PPM) separation efficiency. Affordable small footprint units for flow rates starting at 25 GPM (1.5 l/s) to over 640 GPM (40 l/s). Coalescing media is easy to maintain and can be spray washed and reused for years of trouble-free efficient use. Each model comes with standard manual oil drain port or can be provided with the optional “ADD” oil skimmer. Optional downstream polishing system available to also separate trace emulsified oil down to 0.1 PPM.

 
With the ADD Skimmer, the oil being separated inside the OWS is mechanically and automatically collected 24/7 and drained by gravity to a separate receptacle. The skimmed oil will contain only 0.3 % of water thus providing the operator with an outstanding 99.7 % concentration of pure used oil. This represents a significant advantage over other skimmers in that the operator no longer has to pay for the separated oil and the excess water to be removed from the separator by septic truck and shipped/ treated in a wastewater treatment plant. The operator can even sell or donate the pure separated oil since it is now possible to skim it free of water from the separator on site.
 

Typical Fields of Application

  • Gasoline stations and other fueling facilities.
  • Electrical transformers.
  • Oil storage areas.
  • Transportation fueling systems.
  • Surface and wash water from petrol stations, car wash and repair workshops, pressure washer cleaning, wash water recycling.
  • Industrial process wastewater treatment
  • Treatment of wastewater from oil-removal plants.
  • Purification upstream to emulsion breakers, ultra- and microfiltration.

EcoSorp Emulsified Oil Separator

The ecoTop above ground oil water separator is made of high- grade stainless steel. Achieves below 5 parts per million (PPM) separation. Each ecoTop model comes with standard manual oil drain port or can be provided with the optional “ADD” oil skimmer. Optional downstream polishing system available to also separate trace emulsified oil down to 0.1 PPM.

 
With the ADD Skimmer, the oil being separated inside the OWS is mechanically and automatically collected 24/7 and drained by gravity to a separate receptacle. The skimmed oil will contain only 0.3 % of water thus providing the operator with an outstanding 99.7 % concentration of pure used oil. This represents a significant advantage over other skimmers in that the operator no longer has to pay for the separated oil and the excess water to be removed from the separator by septic truck and shipped/ treated in a wastewater treatment plant. The operator can even sell or donate the pure separated oil since it is now possible to skim it free of water from the separator on site.
 

Typical Fields of Application

  • Transportation.
  • Gasoline stations, car wash and repair workshops.
  • Industrial process waste water.
  • Oil production, oil-removal plants.
  • Reconditioning of cooling water.
  • Treatment of waste water from oil-removal plants.
  • Mobile cleaning of oil-contaminated ground water and oil contaminated land.
  • Mining Operations.

Containerized Separators

The Containerized Oil Water Separator includes a steel cargo container measuring either 20 or 40 feet in length that is provided turnkey to the client. It has all of the sedimentation chambers and the oil water separator equipment built into the container itself. It represents a unique solution for a wide variety of applications where infrastructure may be lacking and also for those cases where the operator may not want to invest in concrete tank construction or other types of resources on property being used / exploited on a short-term basis. Achieves 5 PPM separation of free non-emulsified oil. Optional downstream polishing system available to also separate trace emulsified oil down to 0.1 PPM. Engineered for use in both hot and cold climates.

Typical Fields of Application

  • Gasoline stations and other fueling facilities.
  • Electrical transformers.
  • Oil storage areas.
  • Transportation fueling systems.
  • Dept. of Transportation (DOT) maintenance sites.  
  • Treatment of industrial process waste water.
  • Treatment of waste water from oil-removal plants.
  • Mining sites

EcoTop (Stainless Steel) Oil Water Separators

The ecoTop above ground oil water separator is made of high- grade stainless steel. Achieves below 5 parts per million (PPM) separation. Each ecoTop model comes with standard manual oil drain port or can be provided with the optional “ADD” oil skimmer. Optional downstream polishing system available to also separate trace emulsified oil down to 0.1 PPM.

 
With the ADD Skimmer, the oil being separated inside the OWS is mechanically and automatically collected 24/7 and drained by gravity to a separate receptacle. The skimmed oil will contain only 0.3 % of water thus providing the operator with an outstanding 99.7 % concentration of pure used oil. This represents a significant advantage over other skimmers in that the operator no longer has to pay for the separated oil and the excess water to be removed from the separator by septic truck and shipped/ treated in a wastewater treatment plant. The operator can even sell or donate the pure separated oil since it is now possible to skim it free of water from the separator on site.
 

Typical Fields of Application

  • Transportation.
  • Gasoline stations, car wash and repair workshops.
  • Industrial process waste water.
  • Oil production, oil-removal plants.
  • Reconditioning of cooling water.
  • Treatment of waste water from oil-removal plants.
  • Mobile cleaning of oil-contaminated ground water and oil contaminated land.
  • Mining Operations.