What Industries Rely on Below Ground OWS?

Freytech Inc - Are Above Ground Separators Better Than Below Ground? Are Below Ground OWS Systems Effective? What Industries Rely on Below Ground OWS? What Regulations Apply to Below Ground Separators?

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Have you ever thought about What Industries Rely on Below Ground OWS? or how important it is to separate oil from water? Below ground oil water separators (OWS) are key for companies to manage oily wastewater well. They help meet environmental rules and protect our planet.

As companies face more rules and need to be green, knowing which ones use OWS is vital. The market for oil water separators is expected to jump from $9.5 billion in 2023 to $13.7 billion by 2030. Industries like oil and gas, manufacturing, and transportation are leading this growth.

By managing wastewater well, companies using these technologies can meet strict discharge rules. They also help make our environment healthier. This article will look at the many industries that use below ground OWS, the tech behind them, and their role in keeping our environment safe.

Key Takeaways

  • Several key industries rely on below ground oil water separators for effective wastewater management.
  • The global market for oil water separators is experiencing significant growth.
  • Oil and gas companies produce substantial oily wastewater, necessitating efficient separation technology.
  • Compliance with environmental regulations is a driving factor for the adoption of oil water separators.
  • Technological advancements continue to improve the efficiency of oil water separator systems.

Introduction to Below Ground Oil Water Separators

Below ground oil water separators play a key role in managing industrial wastewater. They remove oil and grease from water effectively. These systems are used in many sectors, like commercial facilities and special waste management.

The design of these separators relies on oil water separator technology. This technology uses physical methods to separate oil and water based on their densities.

Understanding Oil Water Separator Technology

Oil water separator technology uses designs like coalescing separators to improve separation. Industrial facilities produce different amounts of wastewater, up to 150 gallons per day per employee. Using below ground oil water separators is key for following environmental rules.

This technology can greatly reduce hydrocarbon levels. It helps make discharge cleaner and less harmful to the environment.

Importance of Hydrocarbon Management

Managing hydrocarbons well is important for sustainable practices and following rules. Environmental agencies have strict rules for wastewater discharge. Over 85% of facilities must use advanced treatment technologies.

Using below ground oil water separators prevents pollution. It also helps protect water quality from oil contamination. Removing hydrocarbons from wastewater is key to keeping local ecosystems safe and meeting safety standards.

Freytech Inc - What Industries Rely on Below Ground OWS?

Industries Utilizing Below Ground OWS

Many sectors use below ground oil water separators (OWS) to reduce oil in wastewater. These systems help keep the environment clean and improve how things work. Industries like oil and gas, transportation, manufacturing, and marine use them to solve oily wastewater problems.

Oil and Gas Sector

The oil and gas industry uses the most below ground OWS. It produces a lot of oily wastewater during extraction and refining. Using good oil-water separation helps manage this water, follow environmental rules, and protect water bodies.

Transportation and Logistics

In transportation, it’s key to manage oil spills from fuel and vehicle upkeep. Good oil-water separation keeps engines running longer and saves money. Below ground OWS helps engines last longer and work better.

Manufacturing and Industrial Applications

Manufacturing, like cars and food, needs oil-water separation to clean water. Gravity separation catches oil on top, which is important for work efficiency. Coalescence-flotation systems also help, making water cleaner before it’s thrown away.

Marine and Shipping Industries

The marine and shipping world uses below ground OWS to stop oil spills and protect the sea. These systems on ships and platforms make sure discharges are clean. They show a big commitment to keeping the ocean safe.

Regulatory Standards and Compliance

It’s key for industries to know the rules on hydrocarbon discharges. In North America, strict rules say hydrocarbon discharge can’t be more than 10 Parts per Million (PPM). These rules help companies follow environmental laws, reducing water pollution risks.

Businesses must change how they work to use oil-water separator systems well. This helps them lessen their environmental footprint.

North American Hydrocarbon Discharge Limits

In places like North Carolina, following federal rules is a must. This means oil-water separators need regular checks and permits. These systems can separate hydrocarbons as low as 0.1 PPM, meeting federal standards.

Places using these systems can handle a lot of wastewater. This is important for industries like cars and mining. It keeps them in line with the law and avoids big fines, which can be over $100,000.

Impact on Industry Practices

Using oil-water separators makes operations smoother for many. Up to 80% of companies see less trouble with clogs and other issues. This makes things run better.

There are custom solutions for different needs. Companies can choose systems that hold from 1,000 to 20,000 gallons. This makes water recycling better, possibly cutting water use by half.

Freytech Inc.’s Enhanced Coalescing Technology

Freytech is a leader in enhanced coalescing technology. This technology improves separation efficiency, tackling free and emulsified oil. It can achieve a separation efficiency of just 5 PPM, making it key in managing hydrocarbons.

Achieving 5 PPM Separation Efficiency

Freytech’s technology helps industries meet strict environmental rules while keeping operations running smoothly. Its systems use special methods to enhance coalescence. This can achieve separation efficiencies as low as 0.1 PPM.

This high performance boosts productivity and supports green practices in many fields.

Advanced Features of Freytech Separator Packages

Freytech’s separator packages come with automated monitoring systems. These systems give real-time data on how the system is working. This helps in better managing wastewater processes and making informed decisions.

The coalescing media can be reused, cutting down on long-term costs. This shows Freytech’s dedication to solving hydrocarbon separation problems effectively.

Types of Hydrocarbons Separated

Below ground oil water separators are made to handle many types of hydrocarbons. They work well in different industries. These systems make sure to separate out contaminants like motor oil and diesel fuel from water.

Motor Oil and Diesel Fuel

Motor oil from cars has hydrocarbons that can harm the environment. Diesel fuel also has hydrocarbons that can pollute water. Oil water separators catch these pollutants, keeping the environment safe.

Jet Fuel and Gasoline

Jet fuel and gasoline are important for flying and driving. But, their hydrocarbon leftovers can harm water quality. Oil water separators keep these hydrocarbons out of waterways, protecting our oceans and lakes.

Refined Hydrocarbons

Refined hydrocarbons come from industrial processes and need careful handling. Oil water separators remove these hydrocarbons from water, keeping our water sources clean. This technology is essential for keeping our environment safe.

The Efficiency of Coalescing Media

Coalescing media are key in making oil water separators work better. They help combine small oil droplets into bigger ones. This makes separating oil from water more effective.

In places like the oil and gas industry, this is very important. It helps keep things running smoothly.

Reusability of Coalescing Media

Coalescing media can be used over and over again. Thanks to Freytech’s design, they can be cleaned easily with spray washing. This makes them last longer and work better.

This also means less waste and lower costs for upkeep. It helps businesses stay green and keep their operations running well.

Benefits of Spray Washing

Spray washing is a simple way to clean coalescing media. It gets rid of dirt without harming the media. This keeps everything working at its best.

Regular cleaning saves money and helps meet environmental rules. It’s a win-win for industries looking to keep their products clean and pure.

Freytech Inc - What is an Oil Skimmer and How Does it Work? Can Oil Skimmers Remove All Types of Oil? How to Maintain an Oil Skimmer?

The Role of Oil Skimmers in OWS

Oil skimmers play a key role in below ground oil water separators (OWS). They remove the separated oil from the water. This makes the system more efficient.

Thanks to their design, skimmers collect oil well. This helps improve how well the system works.

Patented Skimming Technology

Freytech’s patented skimming technology is top-notch. It ensures most oil is recovered in its purest form. This technology also cuts down on the environmental harm of wastewater.

It helps meet strict rules and regulations. This makes it vital for places that need to manage wastewater well.

Benefits of 99.7% Pure Skimmed Oil

This technology leads to oil that is 99.7% pure. Such high purity makes the oil great for recycling. It reduces waste in many fields, like oil refineries and power plants.

This approach is good for the environment and saves money. It makes oil skimmers a key part of efficient OWS systems.

Economic Benefits of Used Oil Recycling

Recycling used oil brings big economic wins to many industries. Companies that use oil water separators cut down on waste management costs. They turn a problem into a profit, saving a lot on disposal and treatment fees.

Reducing Waste Management Costs

Recycling used oil cuts down on waste management costs. It makes handling hazardous waste easier and cheaper. With the right oil water separators, businesses follow rules better and spend less.

The Value of Recycled Oil

Recycled oil is good for the planet and can make money. Selling it can pay for treatment and add to a company’s income. This makes recycling used oil a smart move for businesses looking to save money and be green.

Maintenance and Troubleshooting

Keeping below ground oil water separators (OWS) in good shape is key for smooth operation. Regular checks and fixes can spot problems early. This keeps things running well and meets legal standards.

Ensuring Trouble-Free Operation

Checking OWS systems every day is a must. Look for leaks, corrosion, or worn parts to keep things working right. Follow the ship’s maintenance plan or the maker’s advice for these checks.

Also, make sure sensors are working right. This helps catch and fix issues fast.

Common Maintenance Practices

Watch the oil levels in water discharge closely. They should be under 15 PPM, as MARPOL Annex I says. If oil levels are high, it might mean filters or coalescers need a look.

Check seals, gaskets, and connectors for damage. This helps stop leaks and keeps systems running as they should. Gravity-based OWS and centrifugal separators need different care for best results.

Case Studies and Real-World Applications

In today’s world, case studies show how oil water separators work well in many industries. Companies like Freytech have made big steps in managing wastewater. Their systems help meet environmental rules and make operations better.

Successful Implementations in Various Industries

Freytech’s oil water separator tech has changed many industries. The oil and gas, transportation, and manufacturing sectors have seen big improvements. They’ve cut down on pollution and made their processes more efficient.

Client Testimonials

What clients say about oil water separators is very positive. They talk about better compliance and more profits. It’s clear that these systems help manage waste and reduce harm to the environment. This shows how important Freytech’s technology is for success.

Contact Freytech Inc. for Expert Solutions

Businesses looking to improve their wastewater management can reach out to Freytech Inc. They offer custom solutions for different industries. The goal is to meet environmental rules while keeping operations efficient.

Phone Support: +1 (305) 372-1104

Call Freytech at +1 (305) 372-1104 for help or to book a detailed consultation. Their team is ready to assist in setting up effective oil/water separation. This helps meet industry standards and supports green practices.

Consultation and Custom Solutions

Freytech provides specialized advice for mining, manufacturing, and oil and gas. They focus on solving unique wastewater problems. Their aim is to ensure top performance, protect the environment, and follow all rules.

Freytech Inc - Hydraulic Oil

FAQ

What Industries Rely on Below Ground OWS?

Below ground oil water separators are systems that remove oil and grease from water. They are key in treating industrial wastewater and following environmental laws.

Which industries benefit from using below ground OWS?

The oil and gas, transportation, manufacturing, and marine shipping sectors use below ground OWS. They help manage wastewater and control pollution.

How do below ground OWS systems enhance environmental safety?

These systems separate oils from water, meeting strict environmental rules. They protect water quality and prevent contamination.

What technological advancements have been made in OWS systems?

Companies like Freytech Inc. have improved coalescing technology. This technology removes even tiny amounts of oil from water.

How are hydrocarbon discharge limits enforced?

Laws set limits on hydrocarbon discharge, usually 10 Parts per Million (PPM) in North America. This guides industries in managing wastewater well.

What role do oil skimmers play in the efficiency of OWS systems?

Oil skimmers help OWS systems work better by removing oil mechanically. This leads to cleaner water and better system efficiency.

What maintenance practices are essential for OWS systems?

Regular checks, cleaning media, and checking pumps and skimmers are key. These steps keep the system running well and following environmental rules.

How does used oil recycling contribute to cost savings?

Recycling used oil cuts down on waste management costs. It turns waste into valuable products, saving money and promoting efficiency.

Can you provide examples of successful OWS implementations?

Many companies have seen success with Freytech’s OWS systems. They’ve improved their wastewater management, followed rules better, and worked more efficiently.

How can businesses contact Freytech Inc. for solutions?

Businesses can call Freytech Inc. at +1 (305) 372-1104 for help or to set up a meeting. They offer tailored solutions for managing wastewater.

FreyTech's Line of Quality Below Ground Oil Water Separators

EcoLine B

Enhanced Coalescing Oil Water Separators for installation inside new or to RETROFIT existing concrete or steel tanks. This series is extremely versatile in that it can be installed inside existing above or below ground round, square or rectangular tanks. Instead of shipping heavy concrete / steel tanks cross country, simply procure a standard off the shelf tank locally and connect our turnkey separator kit to the outlet pipe inside your tank. 

 
This unique solution can save operators substantial time and expense since they can now utilize an existing tank instead of having to replace it with costly new tanking systems. Separates free non-emulsified oil, hydrocarbons, diesel, gasoline, fuels, from water to below 5 parts per million (PPM) guaranteed. Affordable small units for flow rates starting between 50 gallons per minute (GPM) to over 1,100 GPM. 
 
The filter / coalescing media can be washed by hand with a hose for years of trouble free efficient use. Maintenance is conducted above ground without having to enter tank making it more affordable, quicker, cleaner and safer. Mechanical automatic shut off valve included to prevent accidental discharge in the event the unit is not maintained on a timely basis. No electrical power requirements.

Typical Fields of Application

  • Gasoline stations and other fueling facilities.
  • Electrical transformers, power generation plants.
  • Oil storage areas.
  • Transportation fueling systems, diesel, gasoline, jet fuel, etc.
  • Surface and washing water from petrol stations, car wash and
  • repair workshops, pressure washer cleaning, wash water recycling.
  • Treatment of industrial process waste water.
  • Treatment of waste water from oil-removal plants.
  • Purification upstream to emulsion breakers, ultra- and microfiltration.
  • Refineries – extremely hot oily water applications.

Oil Water Separation Process Description for Ecoline B Series

Following, we provide technical information and calculations regarding oil water separation with the EcoLine B 3 (50 GPM / 3 L/S flow rate)  oil water separator.

Stokes Law and other considerations as applied to Freytech oil water separators.

The oil/water mixture flows into the tank where there is sufficient dwell time for some of the solids / mud (if any are present) to sink to the bottom of this section of the tank. The oil water mixture now contains fewer solids as it continues downstream to the section of the tank where the coalescing media panel is installed. Some of the larger oil droplets present in the waste stream will start to rise to the surface and form an oil layer or a sheen floating on the surface of the water.
The wastewater still contains small oil droplets which have not had enough retention time to rise to the water surface and this waste stream continues its flow downstream and enters the coalescing media.

What actually separates the oil from the water is our oleophilic media made of washable and durable reticular polyurethane-polyether material. Oil is attracted to this media. As soon as each oil droplet in the waste stream comes into contact with the coalescing media, it is separated and immediately collides with other oil droplets which are also being simultaneously separated.

As these oil droplets continue to collide with each other, they coalesce together forming larger oil droplets and then detach from the media and rise to the water surface because of their specific weight (oil being lighter than water). 

The reticular polyurethane-polyether material which separates the oil from the water has a surprisingly large surface area given its composition and consistency.

The formula for the minimum effective surface of the coalescing media is A = 1.4 x NS m² Surface (in m²) = 1. 4 x Nominal size.
A conventional 50 GPM / 3 l/s treatment flow rate below ground separator has: 3 x 1.4 = 4.2 m2 (45 ft2 ) of minimum required coalescing surface area. The Freytech Inc. EcoLine B-ADD 3 model has  9 m2 (97 ft2) of effective coalescing surface area.

ECOSORP

FOR EMULSIFIED AND DISSOLVED OIL: (ECOSORP BELOW 1 PPM)

The EcoSorp oil water separator is for use to obtain below 1 part per million (PPM) separation efficiencies. It is for use with free or PHYSICALLY EMULSIFIED AND DISSOLVED OIL by adsorption from water. This represents exceptionally clean separation. The EcoSorp requires filter / coalescing media cartridge replacement since it works through adsorption and the media becomes saturated over time (typically once a year). Recommended for use downstream of a Freytech Inc. above or below ground 5 PPM oil water separator to prolong its useful life. The media can absorb up to 22 lbs (10 kg) of oil. Units available with flow rates up to 100 gallons per minute (GPM) / 380 liters per minute (L/M). No electrical power requirements.

Typical Fields of Application

  • For emulsified and dissolved oil. 

HIGH FLOW RATE OIL WATER SEPARATOR

Each XL Separator Panel can effectively treat oily water flow rates ranging from 320 GPM (20 l/s) to 640 GPM (40 l/s). Achieves 5 Part per Million (PPM) separation of free non-emulsified oil. By far, the most affordable method for large industrial oil-water separation since panels can be installed side by side like windowpanes in a submerged cross-wall in locally procured concrete or steel tanks. This unique solution represents a huge advantage over shipping conventional bulky separators since there is no limit to the flow rate that can be treated and the panels are washable and reusable. Maintenance is conducted from above ground making it safer, cleaner, quicker and of course, more affordable. Each panel requires 1 yard / 1 meter of submerged wall space. Optional polishing system available to also separate trace emulsified oil down to 0.1 PPM.

With the optional ADD Skimmer, the oil being separated by the XL Panels is mechanically and automatically collected 24/7 and drained by gravity to a separate receptacle. The skimmed oil will contain only 0.3% of water thus providing the operator with an outstanding 99.7 % concentration of pure used oil. This represents a significant advantage over other skimmers in that the operator no longer has to pay for the separated oil and the excess water to be removed from the separator by septic truck and shipped/ treated in a wastewater treatment plant. The operator can even sell or donate the pure separated oil since it is now possible to skim it free of water from the separator on site.