What are the Benefits of Using an Oil Water Separator?

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Ever thought about What are the Benefits of Using an Oil Water Separator? or how industries separate oil from water while following strict environmental rules? Oil water separators are key to keeping operations green and efficient. They help a lot, from cutting down on fines to making it possible to use oil again in factories. As companies focus more on being eco-friendly, knowing the good of oil water separators is critical for handling wastewater well.

Key Takeaways

  • Oil water separators can achieve up to 99% efficiency in separating free-floating oil from water.
  • Facilities utilizing these separators can reduce regulatory fines by an estimated 30%.
  • Oil reclaimed from separators has the up to 85% reuse in industrial processes.
  • Coalescer separators enhance oil recovery rates by improving separation efficiency by up to 50%.
  • Modular clarifiers may require 40% less maintenance than traditional systems.
  • These devices help industries manage significant oil and grease contamination in wastewater effectively.

Understanding Oil Water Separators

An oil water separator is a vital tool in many industries. It helps meet strict environmental rules. It removes oil from wastewater before it’s released or reused. This is key for companies to follow environmental laws and protect water life.

Definition and Purpose

The main job of an oil water separator is to split oil from water. It uses the difference in their densities. This way, it treats wastewater with oil well.

This treatment is not just for following rules. It also cuts down on the harm oil can do to the environment.

How They Function

Oil water separators work well in handling oily wastewater. They use gravity and coalescing technology. In gravity systems, oil floats up, and clean water comes out below.

Coalescing separators use special media. This helps oil droplets join together, making them easier to remove.

Types of Oil Water Separators

There are different types of oil water separators. Each one is made for certain needs. Gravity-based and coalescing separators are the main types.

Gravity separators use natural differences in density. Coalescing separators are better because they help oil droplets stick together. Choosing the right one is important for following local laws and working well.

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Compliance with Environmental Regulations

In North America, following environmental rules is key. Companies must stick to strict hydrocarbon discharge limits. The 10 PPM hydrocarbon limits are a big deal. Not following these rules can cost a lot and limit how a business operates.

North American Hydrocarbon Discharge Limits

The limit for hydrocarbon discharge is 10 PPM. This means companies must have good systems for oily wastewater. If they don’t follow the rules, they could face fines of $25,000 a day. Serious mistakes can make these fines even higher.

Importance of 10 PPM Compliance

Following the 10 PPM rule helps avoid fines and shows a company cares about the environment. Using the right oil-water separator technology can really help. It can cut the chance of oil pollution in water by half, protecting our oceans and lakes.

Benefits of Exceeding Regulatory Standards

Going beyond the 10 PPM limit has many benefits. Companies can save money on wastewater treatment, cutting costs by 20-50%. Plus, being environmentally responsible can make a company look better. This can lead to more customers and a stronger market position.

Enhanced Separation Efficiency

Oil water separators are key for industries to meet environmental standards and protect water quality. Freytech technology uses advanced coalescing methods to boost separation. These systems can achieve a separation efficiency of 5 PPM, meeting strict regulations.

Achieving 5 PPM with Freytech Technology

Freytech’s oil water separators are designed to reach a 5 PPM separation efficiency. This high performance helps avoid costly penalties for non-compliance. Using these separators regularly supports sustainable practices and saves money in the long run.

Emulsified Oil Separation Capabilities

Freytech’s technology excels in removing oils that are hard to treat. Unlike traditional gravity separators, Freytech products can remove oils with over 95% efficiency. This ensures a cleaner effluent stream.

Trace Oil Separation at 0.1 PPM

Freytech separators can separate trace oils at levels as low as 0.1 PPM. This meets and exceeds environmental compliance expectations. The technology also protects water quality, supporting sustainability and operational efficiency.

Versatility in Hydrocarbon Removal

Oil water separators are key in many industries. They remove hydrocarbons from wastewater well. They handle motor oil, gasoline, and jet fuel, keeping the environment safe.

Effective Removal of Motor Oil and Diesel

These separators work great in places with lots of oil, like car repair shops. They remove motor oil well, making sure water is clean and safe.

Treatment of Gasoline and Jet Fuel

Freytech’s advanced separators are made for gasoline and jet fuel. They can handle big flows fast, keeping standards high.

Handling of Refined Hydrocarbons

These systems can handle many types of oil. They help businesses follow environmental rules and keep water clean.

Cost-Effectiveness of Freytech Solutions

Freytech Inc. shows how oil water separators can save money. They use new technologies that help a lot. The reusable coalescing media is a big part of this savings.

Reusable Coalescing Media

Freytech’s solutions use reusable coalescing media. This makes the separators work better and is good for the environment. The media lasts a long time, which means less money spent on replacements.

This leads to less money spent on upkeep. It shows how oil water separators can save money.

Easy Maintenance and Long-Term Use

Maintaining Freytech separators is easy. This means less time and money spent on upkeep. The equipment is built to last, so it works well for a long time.

This means less money spent on fixing things and keeping things running. It’s a big win for industries.

Savings on Disposal Costs

Freytech’s oil water separators save a lot on disposal costs. They keep oil levels low, which means less waste. This means lower fees for getting rid of waste.

This is a big win for companies dealing with oily wastewater. Freytech’s approach is good for the planet and the wallet. It’s a smart choice for today’s industries.

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Automatic Oil Skimming Features

Automatic oil skimming features help industries separate oil from water efficiently. Freytech separators use special technology to make oil removal quick and effective. This helps keep operations running smoothly by removing oil contaminants.

Mechanized Oil Separation Process

The mechanized oil separation process helps collect tramp oil on water surfaces. It reduces the impact of oil on coolant systems, making maintenance easier. This leads to less downtime and more productivity for facilities.

Purity of Skimmed Oil at 99.7%

Freytech technology achieves a 99.7% purity in skimmed oil. This high purity makes the oil useful for many applications. It meets industry standards and supports sustainability efforts, reducing waste.

Recycling Opportunities for Used Oil

Recycling used oil is easier with reliable oil skimming systems. Companies can recycle the skimmed oil, reducing environmental risks. This supports environmental regulations and can even generate extra income by turning waste into a resource. Automatic oil skimming helps industries be more sustainable and efficient.

For inquiries or to engage Freytech’s consultation services, clients can contact Freytech Inc. at +1 (305) 372-1104. The support team is ready to help with questions and guide clients toward effective wastewater management solutions.

Environmental Impact and Sustainability

Oil water separators are key in tackling big environmental issues. They help separate harmful hydrocarbons from water, reducing pollution. This leads to a big drop in oil contamination in wastewater, up to 90% in some cases.

This improvement helps meet strict rules and protects water life. It’s a big win for both the environment and businesses.

Reduction of Water Pollution

Oil skimmers make sure water is clean enough for industry standards. They help companies follow rules better, by about 70%. This means water can be much cleaner, with oil levels below 10 parts per million.

Promotion of Resource Recovery

Oil separators also help in using materials again, like recycled oil. Companies using new tech, like BOLLFILTER, see better use of resources. This is good for the planet and helps reduce the need for new oil.

Contribution to a Greener Future

As companies go green, oil separation systems play a big role. They help cut down on harmful emissions and make waste management safer. Using these systems shows a company cares about the planet.

It also helps them look good in the market. For more on oil water separation, check out Freytech.

Case Studies and Success Stories

Oil water separators have helped many industries work better and follow environmental rules. Companies in these case studies show how Freytech’s products work well in managing wastewater.

Industries Benefiting from Oil Water Separators

Manufacturing, food processing, and textiles have seen big improvements. For example, manufacturing clients cut their water costs by 40% with custom solutions. Food processing moved towards zero discharge, showing Freytech’s technology is versatile.

Textile factories also used advanced systems to handle tough wastewater. This shows how Freytech’s solutions work for different industries.

Real-Life Applications of Freytech Products

Companies from different fields have used Freytech’s solutions. They saved money on wastewater disposal and avoided fines. They also saved on engine maintenance, showing Freytech’s oil water separators make a big difference.

Measurable Outcomes and Customer Feedback

Customers love Freytech’s technology. They say it’s worth the investment, with returns in 2-5 years. The systems cut down pollutants and improve water quality, showing clear benefits.

These stories prove Freytech’s solutions are effective in managing oil water. They encourage others to use these products.

Getting Started with Freytech Inc.

Freytech Inc. offers tailored solutions for wastewater management. Their Freytech consultation services help clients find the best custom oil water separator solutions. They assist with system selection and implementation strategies to ensure the best results.

Consultation and Custom Solutions

Interested clients can reach out for individual consultations. Freytech develops custom oil water separator solutions with high separation efficiency. Some models can purify fluids down to 0.1 PPM.

Their above-ground separators meet the CAN/ULC-S656 standard. This shows their commitment to quality and environmental compliance.

Contact Information and Support

For inquiries or to engage Freytech’s consultation services, clients can contact Freytech Inc. at +1 (305) 372-1104. The support team is ready to help with questions and guide clients toward effective wastewater management solutions.

Next Steps for Interested Clients

As industries focus on decarbonization, Freytech ensures its products meet strict standards. This includes compliance with the US EPA’s Clean Water Act. Clients looking to improve their environmental performance should explore Freytech’s solutions. They can help manage wastewater challenges while promoting sustainability.

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FAQ

What are the Benefits of Using an Oil Water Separator?

Oil water separators help meet environmental rules. They make operations more efficient. They also cut down on costs for managing wastewater. Plus, they help recover valuable resources.

How do oil water separators contribute to environmental sustainability?

They cut down on water pollution. They separate harmful hydrocarbons from water. This supports eco-friendly practices and recovers oil for reuse.

What types of industries can benefit from oil water separators?

Many industries gain from oil water separators. This includes automotive repair, construction, marine, and fuel handling. These sectors often have waste with lots of hydrocarbons like motor oil and diesel.

How does the technology of Freytech enhance separation efficiency?

Freytech’s tech is top-notch. It can separate hydrocarbons as low as 5 PPM. It can even get down to 0.1 PPM, making it great for treating emulsified oils.

What are the maintenance advantages of using Freytech oil water separators?

Freytech’s separators are easy to maintain. They use reusable coalescing media. This means less labor and fewer replacements over time.

Can the separated oil from Freytech separators be recycled?

Yes, the oil is very clean at 99.7%. It’s perfect for recycling. This boosts sustainability and can even make money.

What is the significance of maintaining compliance with North American hydrocarbon discharge limits?

Following the 10 PPM hydrocarbon limit is key. It avoids fines and boosts reputation. It shows a commitment to the environment.

How do oil water separators impact operational costs?

They make wastewater treatment better and cheaper. This saves a lot of money for places dealing with oily wastewater.

What steps can clients take to find customized oil water separator solutions?

Clients can contact Freytech Inc. for help. They’ll get solutions made just for them, based on their needs and industry.

FreyTech's Line of Quality Below Ground Oil Water Separators

EcoLine B

Enhanced Coalescing Oil Water Separators for installation inside new or to RETROFIT existing concrete or steel tanks. This series is extremely versatile in that it can be installed inside existing above or below ground round, square or rectangular tanks. Instead of shipping heavy concrete / steel tanks cross country, simply procure a standard off the shelf tank locally and connect our turnkey separator kit to the outlet pipe inside your tank. 

 
This unique solution can save operators substantial time and expense since they can now utilize an existing tank instead of having to replace it with costly new tanking systems. Separates free non-emulsified oil, hydrocarbons, diesel, gasoline, fuels, from water to below 5 parts per million (PPM) guaranteed. Affordable small units for flow rates starting between 50 gallons per minute (GPM) to over 1,100 GPM. 
 
The filter / coalescing media can be washed by hand with a hose for years of trouble free efficient use. Maintenance is conducted above ground without having to enter tank making it more affordable, quicker, cleaner and safer. Mechanical automatic shut off valve included to prevent accidental discharge in the event the unit is not maintained on a timely basis. No electrical power requirements.

Typical Fields of Application

  • Gasoline stations and other fueling facilities.
  • Electrical transformers, power generation plants.
  • Oil storage areas.
  • Transportation fueling systems, diesel, gasoline, jet fuel, etc.
  • Surface and washing water from petrol stations, car wash and
  • repair workshops, pressure washer cleaning, wash water recycling.
  • Treatment of industrial process waste water.
  • Treatment of waste water from oil-removal plants.
  • Purification upstream to emulsion breakers, ultra- and microfiltration.
  • Refineries – extremely hot oily water applications.

Oil Water Separation Process Description for Ecoline B Series

Following, we provide technical information and calculations regarding oil water separation with the EcoLine B 3 (50 GPM / 3 L/S flow rate)  oil water separator.

Stokes Law and other considerations as applied to Freytech oil water separators.

The oil/water mixture flows into the tank where there is sufficient dwell time for some of the solids / mud (if any are present) to sink to the bottom of this section of the tank. The oil water mixture now contains fewer solids as it continues downstream to the section of the tank where the coalescing media panel is installed. Some of the larger oil droplets present in the waste stream will start to rise to the surface and form an oil layer or a sheen floating on the surface of the water.
The wastewater still contains small oil droplets which have not had enough retention time to rise to the water surface and this waste stream continues its flow downstream and enters the coalescing media.

What actually separates the oil from the water is our oleophilic media made of washable and durable reticular polyurethane-polyether material. Oil is attracted to this media. As soon as each oil droplet in the waste stream comes into contact with the coalescing media, it is separated and immediately collides with other oil droplets which are also being simultaneously separated.

As these oil droplets continue to collide with each other, they coalesce together forming larger oil droplets and then detach from the media and rise to the water surface because of their specific weight (oil being lighter than water). 

The reticular polyurethane-polyether material which separates the oil from the water has a surprisingly large surface area given its composition and consistency.

The formula for the minimum effective surface of the coalescing media is A = 1.4 x NS m² Surface (in m²) = 1. 4 x Nominal size.
A conventional 50 GPM / 3 l/s treatment flow rate below ground separator has: 3 x 1.4 = 4.2 m2 (45 ft2 ) of minimum required coalescing surface area. The Freytech Inc. EcoLine B-ADD 3 model has  9 m2 (97 ft2) of effective coalescing surface area.

ECOSORP

FOR EMULSIFIED AND DISSOLVED OIL: (ECOSORP BELOW 1 PPM)

The EcoSorp oil water separator is for use to obtain below 1 part per million (PPM) separation efficiencies. It is for use with free or PHYSICALLY EMULSIFIED AND DISSOLVED OIL by adsorption from water. This represents exceptionally clean separation. The EcoSorp requires filter / coalescing media cartridge replacement since it works through adsorption and the media becomes saturated over time (typically once a year). Recommended for use downstream of a Freytech Inc. above or below ground 5 PPM oil water separator to prolong its useful life. The media can absorb up to 22 lbs (10 kg) of oil. Units available with flow rates up to 100 gallons per minute (GPM) / 380 liters per minute (L/M). No electrical power requirements.

Typical Fields of Application

  • For emulsified and dissolved oil. 

HIGH FLOW RATE OIL WATER SEPARATOR

Each XL Separator Panel can effectively treat oily water flow rates ranging from 320 GPM (20 l/s) to 640 GPM (40 l/s). Achieves 5 Part per Million (PPM) separation of free non-emulsified oil. By far, the most affordable method for large industrial oil-water separation since panels can be installed side by side like windowpanes in a submerged cross-wall in locally procured concrete or steel tanks. This unique solution represents a huge advantage over shipping conventional bulky separators since there is no limit to the flow rate that can be treated and the panels are washable and reusable. Maintenance is conducted from above ground making it safer, cleaner, quicker and of course, more affordable. Each panel requires 1 yard / 1 meter of submerged wall space. Optional polishing system available to also separate trace emulsified oil down to 0.1 PPM.

With the optional ADD Skimmer, the oil being separated by the XL Panels is mechanically and automatically collected 24/7 and drained by gravity to a separate receptacle. The skimmed oil will contain only 0.3% of water thus providing the operator with an outstanding 99.7 % concentration of pure used oil. This represents a significant advantage over other skimmers in that the operator no longer has to pay for the separated oil and the excess water to be removed from the separator by septic truck and shipped/ treated in a wastewater treatment plant. The operator can even sell or donate the pure separated oil since it is now possible to skim it free of water from the separator on site.