How do Below Ground Separators Compare to Above Ground Ones?

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Ever thought about How do Below Ground Separators Compare to Above Ground Ones? When it comes to oil-water separation technologies, a key question is: Are below ground separators better than above ground ones? Industrial sectors like mining, steel, and power generation need to treat wastewater with oil. Knowing the differences between these separators is vital.

Both types use gravity to separate oil and water. But they have their own benefits and drawbacks. This article explores the world of separators to help you choose the right one for your needs. It also looks at environmental rules and how to work more efficiently.

Key Takeaways

  • Below ground separators save space and look better than above ground ones.
  • Both types use gravity, but below ground ones are better for the environment.
  • Coalescing oil-water separators can greatly improve oil recovery in many situations.
  • Above ground separators are easier to get to for maintenance and checks.
  • The right choice between below ground and above ground separators depends on your site and needs.

Understanding the Basics of Oil Water Separators

An oil water separator is a device that removes oil, grease, and other hydrocarbons from water. It plays a key role in managing wastewater. It’s important for industries like manufacturing, shipping, and oil extraction to follow environmental rules.

What is an Oil Water Separator?

Oil water separators treat wastewater by separating oil from water. They use different methods to do this. These systems handle various oil types and amounts, making sure the water is clean before it’s released.

The success of these systems depends on the type used and its design. This is tailored to fit specific needs.

Purpose and Functionality

The main goal of oil water separators is to make sure wastewater is clean before it’s released. This helps industries save money on water disposal and avoids fines. Thanks to new technologies, these systems can remove contaminants very effectively.

This is important for protecting the environment.

Types of Oil Water Separators

There are many types of oil water separators, each for different methods. Gravity-based separators are affordable but may not work well with small oil droplets. Coalescing separators, on the other hand, are great at removing small droplets, achieving over 90% efficiency.

Other types, like API separators and centrifugal separators, handle high flow rates and emulsified oils. Knowing about these types helps choose the right one for different needs.

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Below Ground Separators: Features and Benefits

Below ground separators have many benefits for different uses. They are designed to fit in tight spaces, making them great for cities. These systems can separate oil, gas, and water without messing up the surface.

Space Saving Advantages

In crowded cities, the space-saving feature of below ground separators is a big plus. They can be installed underground, saving space on the surface. This is key for cities where every inch counts, allowing for better use of space.

Reduced Environmental Impact

These separators have a lower environmental impact than old systems. They manage stormwater runoff well, cutting down on oil spills. This helps protect local ecosystems from harm.

Enhanced Aesthetic Appeal

Freytech’s below ground separators also make places look better. They don’t take up surface space, keeping landscapes open and nice. This not only looks good but also makes properties more valuable.

Above Ground Separators: Features and Benefits

Above ground separators have many advantages. They make it easy to access them for maintenance and checks. This means you can do inspections without digging, saving time and money.

Accessibility for Maintenance

These separators are easy to get to for upkeep. Regular checks keep them running well. They need to be serviced every 3-6 months, depending on how much sludge builds up.

This helps keep them working efficiently and avoids expensive downtime.

Versatility in Installation

These separators are easy to set up in different places. They can handle flow rates from 1,000L to 5,000L per hour. This makes them flexible for various uses.

Visibility and Security Concerns

But, there are also challenges. Exposed systems might need extra safety to stop tampering or vandalism. It’s important to keep them in good shape and follow environmental rules.

Performance Efficiency: Below Ground vs. Above Ground

Oil-water separators are key for industries dealing with oily wastewater. Below ground separators outperform above ground ones, removing up to 99% of oil. Freytech leads, ensuring a discharge as clean as 5 Parts per Million (PPM), beating the North American limit of 10 PPM.

Separation Efficiency Explained

Knowing about separation efficiency is vital for those following environmental rules. Below ground separators handle oils with specific gravities well, removing contaminants effectively. Freytech’s tech can separate to 0.1 PPM, removing even refined hydrocarbons like motor oil and diesel.

Freytech’s 5 PPM Guarantee

Freytech’s 5 PPM guarantee shows their dedication to quality. Places like mechanical workshops, car washes, and gas stations use these to meet the US EPA’s Clean Water Act. These separators last 15-20 years, proving they’re a wise choice for eco-friendly practices.

Achieving Trace Separation at 0.1 PPM

Reaching 0.1 PPM separation shows the tech leap in separation methods. It also shows the perks of using Freytech solutions. These systems are great for places where water pollution must be kept low. They can cut carbon emissions by 25% compared to old systems. For more on these technologies, check out Freytech’s website.

Maintenance Considerations for Below Ground Separators

Maintaining below ground separators comes with its own set of challenges. Getting to the parts for checks or fixes can be hard and costly. It often means digging, which adds to the time and effort needed.

Keeping an eye on how well these separators work is key. It helps make sure they meet environmental rules. Taking good care of these systems is important for their long life and performance.

Challenges in Accessing Components

Getting to the parts of below ground systems for upkeep is tough. The parts are deep underground. This can lead to higher costs and longer breaks for maintenance.

It’s smart to plan ahead for maintenance. Regular checks help keep the system running smoothly.

Long-Term Care and Longevity

Looking after below ground separators for the long haul is important. Regular upkeep keeps them working well and meets legal standards. It also helps them last longer.

Research shows these systems can last up to 25 years. That’s much longer than some above ground systems.

Freytech’s Reusable Coalescing Media

Freytech’s reusable coalescing media makes maintenance easier. It can be cleaned with a spray wash, lasting for years. This makes water separation more efficient.

It also means less time spent on maintenance. This helps keep the system running smoothly for a long time.

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Maintenance Considerations for Above Ground Separators

Above ground separators make maintenance easier. Their design lets you access them for checks and repairs without hassle. This means you can spot problems quickly and fix them fast, saving time and money.

Ease of Access for Routine Checks

Keeping up with regular maintenance is key for these separators. They need cleaning every six months, or more often if needed. It’s important to check them regularly for any signs of trouble.

By keeping filters and screens clean, you avoid clogs. This keeps the system running smoothly. Remember, a clean system is a happy system.

Repair and Replacement Insights

Having a maintenance plan is essential for repairs. Keep a record of all maintenance work. This helps you track how well your system is doing.

Using professional maintenance services can add 20% to your equipment’s life. With the right tools, you can fix small problems before they get big. This makes your maintenance routine more reliable.

Environmental Compliance and Regulations

In the oil-water separation industry, keeping the environment safe is key. North America has rules that say facilities can’t have more than 10 PPM of hydrocarbons. Following these rules is not just a suggestion; it’s the law for places that handle hydrocarbon discharges.

North American Hydrocarbon Discharge Limits

Places that started building, changing, or fixing up after September 18, 2015, have to meet strict rules. They must watch how much greenhouse gases and VOCs they release. This includes checking emissions from big storage tanks that can release 6 tons a year or more. Taking these steps helps protect the environment and keeps it clean.

Freytech’s Commitment to Clean Discharge

Freytech is all about doing things right for the environment. They use top-notch tech to keep emissions under 5 PPM. This not only cuts down on harm to the environment but also makes Freytech a top name in green operations.

The Importance of Regulation Adherence

Following environmental rules is vital to avoid big fines and damage to reputation. Facilities need to be ready for things like floods and sea level rise, as suggested by the Maine Climate Council. By sticking to these rules, companies help keep the environment safe and protect communities.

The Role of Coalescing Technology in Performance

Coalescing technology is key to making oil water separators work better. It uses special media to help small oil droplets grow into bigger ones. These bigger droplets then float to the top, making it easier to remove them.

Freytech’s advanced coalescing media has more surface area. This means it can separate different types of refined hydrocarbons more efficiently.

How Coalescing Media Works

Coalescing media works by sticking small oil droplets together. When oil water mixtures go through these separators, the droplets merge. This creates bigger droplets that are easier to remove.

This process is vital for getting oil out and keeping our environment clean. The special surface of the media helps it work better, making it essential for industrial use.

Benefits of Enhanced Coalescing Technology

Coalescing media does more than just work well. It also helps keep our environment safe by cutting down oil pollution. This makes oil-water separation processes more eco-friendly.

Using advanced coalescing technology in separators saves money and boosts performance. It shows why it’s so important in many industries.

Oil Skimming Technology: A Closer Look

Oil skimming technology is key in efficient oil-water separation systems. It’s vital in many areas, from small operations to big spill responses. The patented oil skimmer from Freytech works well in calm and rough waters. It’s reliable in pulling oil out of water.

Function of the Patented Oil Skimmer

The patented oil skimmer automatically pulls out oil. It makes sure a lot of waste oil is removed. Its design helps it work well even in tough conditions.

This makes oil-water separators more effective. It helps meet important environmental rules.

Quality of Skimmed Oil: 99.7% Purity

The skimmed oil is very pure, at 99.7%. This high-quality oil is great for recycling and lowers waste oil’s environmental harm. Some think one pass is enough for oil removal. But, skimmers often need more passes for the best results.

Environmental and Economic Benefits of Skimmed Oil

Oil skimming has big environmental and economic pluses. It cuts down on oil contamination risks for nature. It also saves money by avoiding fines and damage costs.

It can handle more than just petroleum, like food oils and grease. This makes it useful in many fields. Companies using oil skimmer tech help the planet and improve their image.

Making the Right Choice for Your Needs

Choosing the right separator depends on several factors. The type of site and its needs are key. Consider space, environmental rules, and how easy it is to maintain the area.

Knowing these details helps match the separator to your site’s needs. This ensures it works well and efficiently.

Factors to Consider: Site and Application

Think about what your operation needs most. The choice between a below or above ground separator often depends on your site’s layout. Below ground saves space and looks better, but above ground is easier to maintain.

Looking at these points helps pick the best system for your site. It makes sure your separator works well in your unique situation.

Cost Effectiveness and Long-Term Benefits

Cost is a big part of choosing a separator. Even though some models cost more upfront, they last longer and need less upkeep. This can save money in the long run.

Following environmental rules is also important. It avoids fines and helps the planet. Choosing a separator that balances cost and longevity is wise. It saves money over time.

What Are The Benefits of Using Oil Skimmers?

FAQ

How do Below Ground Separators Compare to Above Ground Ones?

Below ground separators save space and look better in cities. They don’t disrupt the surface much. Above ground separators are easier to get to for upkeep and can be set up in different ways.

What is the primary purpose of oil water separators?

Oil water separators remove oil and grease from water. They make sure the water is clean enough to be released safely.

What types of oil water separators are available?

There are many types, like gravity and coalescing separators. Each works in its own way to separate oil and water.

What benefits do below ground separators offer?

They save space and look better. They also help the environment by managing stormwater and stopping oil leaks. Plus, they keep equipment hidden.

What maintenance advantages do above ground separators have?

They’re easy to get to for upkeep. This means repairs can be done fast, with less downtime. Below ground systems need digging to access.

How does separation efficiency between below ground and above ground separators compare?

Efficiency depends on design and use. Freytech’s systems can get water clean to 5 PPM, which is better than most rules.

What are the key maintenance challenges for below ground separators?

Getting to parts for checks or fixes can be hard. It takes time and money. Regular checks and upkeep are key for them to work well.

What regulations do oil water separators need to comply with?

They must keep hydrocarbons under 10 PPM. Freytech’s systems meet these rules, helping protect the environment.

How does coalescing technology enhance separator performance?

Coalescing media helps oil droplets get bigger. This makes them easier to remove. Freytech’s tech boosts efficiency for different types of hydrocarbons.

What makes oil skimming technology important for separators?

It makes the separation process better by pulling out oil. This keeps the water very clean, which is good for recycling and the planet.

How can I make an informed choice between below ground and above ground separators?

Think about the site, how you’ll use it, upkeep needs, and cost. This will help you pick the right one for your goals and the environment.

FreyTech's Line of Quality Below Ground Oil Water Separators

EcoLine B

Enhanced Coalescing Oil Water Separators for installation inside new or to RETROFIT existing concrete or steel tanks. This series is extremely versatile in that it can be installed inside existing above or below ground round, square or rectangular tanks. Instead of shipping heavy concrete / steel tanks cross country, simply procure a standard off the shelf tank locally and connect our turnkey separator kit to the outlet pipe inside your tank. 

 
This unique solution can save operators substantial time and expense since they can now utilize an existing tank instead of having to replace it with costly new tanking systems. Separates free non-emulsified oil, hydrocarbons, diesel, gasoline, fuels, from water to below 5 parts per million (PPM) guaranteed. Affordable small units for flow rates starting between 50 gallons per minute (GPM) to over 1,100 GPM. 
 
The filter / coalescing media can be washed by hand with a hose for years of trouble free efficient use. Maintenance is conducted above ground without having to enter tank making it more affordable, quicker, cleaner and safer. Mechanical automatic shut off valve included to prevent accidental discharge in the event the unit is not maintained on a timely basis. No electrical power requirements.

Typical Fields of Application

  • Gasoline stations and other fueling facilities.
  • Electrical transformers, power generation plants.
  • Oil storage areas.
  • Transportation fueling systems, diesel, gasoline, jet fuel, etc.
  • Surface and washing water from petrol stations, car wash and
  • repair workshops, pressure washer cleaning, wash water recycling.
  • Treatment of industrial process waste water.
  • Treatment of waste water from oil-removal plants.
  • Purification upstream to emulsion breakers, ultra- and microfiltration.
  • Refineries – extremely hot oily water applications.

Oil Water Separation Process Description for Ecoline B Series

Following, we provide technical information and calculations regarding oil water separation with the EcoLine B 3 (50 GPM / 3 L/S flow rate)  oil water separator.

Stokes Law and other considerations as applied to Freytech oil water separators.

The oil/water mixture flows into the tank where there is sufficient dwell time for some of the solids / mud (if any are present) to sink to the bottom of this section of the tank. The oil water mixture now contains fewer solids as it continues downstream to the section of the tank where the coalescing media panel is installed. Some of the larger oil droplets present in the waste stream will start to rise to the surface and form an oil layer or a sheen floating on the surface of the water.
The wastewater still contains small oil droplets which have not had enough retention time to rise to the water surface and this waste stream continues its flow downstream and enters the coalescing media.

What actually separates the oil from the water is our oleophilic media made of washable and durable reticular polyurethane-polyether material. Oil is attracted to this media. As soon as each oil droplet in the waste stream comes into contact with the coalescing media, it is separated and immediately collides with other oil droplets which are also being simultaneously separated.

As these oil droplets continue to collide with each other, they coalesce together forming larger oil droplets and then detach from the media and rise to the water surface because of their specific weight (oil being lighter than water). 

The reticular polyurethane-polyether material which separates the oil from the water has a surprisingly large surface area given its composition and consistency.

The formula for the minimum effective surface of the coalescing media is A = 1.4 x NS m² Surface (in m²) = 1. 4 x Nominal size.
A conventional 50 GPM / 3 l/s treatment flow rate below ground separator has: 3 x 1.4 = 4.2 m2 (45 ft2 ) of minimum required coalescing surface area. The Freytech Inc. EcoLine B-ADD 3 model has  9 m2 (97 ft2) of effective coalescing surface area.

ECOSORP

FOR EMULSIFIED AND DISSOLVED OIL: (ECOSORP BELOW 1 PPM)

The EcoSorp oil water separator is for use to obtain below 1 part per million (PPM) separation efficiencies. It is for use with free or PHYSICALLY EMULSIFIED AND DISSOLVED OIL by adsorption from water. This represents exceptionally clean separation. The EcoSorp requires filter / coalescing media cartridge replacement since it works through adsorption and the media becomes saturated over time (typically once a year). Recommended for use downstream of a Freytech Inc. above or below ground 5 PPM oil water separator to prolong its useful life. The media can absorb up to 22 lbs (10 kg) of oil. Units available with flow rates up to 100 gallons per minute (GPM) / 380 liters per minute (L/M). No electrical power requirements.

Typical Fields of Application

  • For emulsified and dissolved oil. 

HIGH FLOW RATE OIL WATER SEPARATOR

Each XL Separator Panel can effectively treat oily water flow rates ranging from 320 GPM (20 l/s) to 640 GPM (40 l/s). Achieves 5 Part per Million (PPM) separation of free non-emulsified oil. By far, the most affordable method for large industrial oil-water separation since panels can be installed side by side like windowpanes in a submerged cross-wall in locally procured concrete or steel tanks. This unique solution represents a huge advantage over shipping conventional bulky separators since there is no limit to the flow rate that can be treated and the panels are washable and reusable. Maintenance is conducted from above ground making it safer, cleaner, quicker and of course, more affordable. Each panel requires 1 yard / 1 meter of submerged wall space. Optional polishing system available to also separate trace emulsified oil down to 0.1 PPM.

With the optional ADD Skimmer, the oil being separated by the XL Panels is mechanically and automatically collected 24/7 and drained by gravity to a separate receptacle. The skimmed oil will contain only 0.3% of water thus providing the operator with an outstanding 99.7 % concentration of pure used oil. This represents a significant advantage over other skimmers in that the operator no longer has to pay for the separated oil and the excess water to be removed from the separator by septic truck and shipped/ treated in a wastewater treatment plant. The operator can even sell or donate the pure separated oil since it is now possible to skim it free of water from the separator on site.