Why Are Oil Water Separators Used in Industries?

EcoLine B - Oil Water Separator - Why are oil water separators used in industries?

Table of Contents

Ever thought about Why are oil water separators used in industries? or how industries deal with oil and water in their wastewater? Oil water separators (OWS) are key in keeping our environment safe. They separate oil from water, helping prevent pollution and meet environmental rules. Places like steel mills, mines, and food factories need to manage their wastewater well.

OWS help keep our ecosystem clean and improve how processes work. This article will dive into how oil water separators work, why they’re important, and their benefits in different industries.

Key Takeaways

  • Oil water separators are essential for removing oil and solids from industrial wastewater.
  • Effective separation technology leads to improved environmental compliance.
  • Industries such as oil and gas, manufacturing, and wastewater treatment benefit significantly from oil water separators.
  • Freytech’s enhanced technology provides reliable oil recovery solutions.
  • Utilizing OWS can reduce maintenance costs and environmental impact.

Understanding the Function of Oil Water Separators

Oil water separators are key in managing oil-water separation in many industries, especially in wastewater treatment. They are made to separate oil, grease, and solids from water. By using natural buoyancy, they keep contaminants out, making discharge cleaner and meeting environmental rules.

Definition of Oil Water Separators

Oil water separators are advanced tools that separate oil from water well. They use separation principles to make it easy to skim off contaminants. By using buoyancy to separate hydrocarbons, they solve the problem of contaminated water, helping the environment and economy.

How They Work

Oil water separators often use gravity to separate. When water with oil enters, the oil floats on top because it’s less dense. Designs like the Ecoline coalescing module make the process more efficient and easy to maintain. Regular checks and upkeep are important, especially in places with a lot of water flow.

 

Key Components

A good oil water separator has a coalescing filter, a separation chamber, and an outlet weir. Each part has a role in making the system work well. For example, separators with 8mm and 16mm spacings improve how well they work. The design’s complexity is also key, needing special knowledge for gravity-based systems.

Importance of Compliance with Environmental Regulations

Following environmental rules is key for industries that produce wastewater with oil. Knowing these rules helps keep operations safe and cuts down on pollution. A big rule in North America is the hydrocarbon discharge limit. It says industries can’t release more than 10 parts per million (PPM) of oil.

This rule shows how important it is to use tools like oil water separators (OWS). These tools help meet strict rules.

North American Hydrocarbon Discharge Limits

In North America, the limit for oil in wastewater is 10 PPM. It’s hard to meet this for some industries, especially when their wastewater has lots of oil. For example, air compressor condensate might have 300 PPM of oil, way over the limit.

Using oil water separators helps lower oil levels in wastewater. This makes it easier for companies to follow environmental rules.

Consequences of Non-Compliance

Not following environmental rules can cost a lot of money. Breaking EPA rules can lead to fines of up to $25,000 a day. If it happens again, fines can go up to $50,000 a day. And if it’s a known problem, fines can reach $100,000 a day.

Not following rules can also cause businesses to stop working. Agencies might order them to shut down until they follow the rules. This can cost a lot of money, not just in fines.

Role of OWS in Meeting Standards

Oil water separators are crucial for meeting environmental rules. They help treat wastewater with oil, preventing big fines and keeping the environment clean. Companies that use these separators show they care about the planet.

This can make them more attractive to customers who care about the environment. In the end, using oil water separators helps protect our water and keeps it safe for the future.

Freytech Inc - Why are oil water separators used in industries?

Advantages of Using Freytech Oil Water Separators

Freytech oil water separators improve process efficiency and meet environmental standards. They use advanced technology for effective oil-water separation. This helps various industries manage waste better.

Enhanced Coalescing Technology

Freytech’s separators use advanced coalescing technology. This technology helps collect and separate oil from water more efficiently. It makes oil droplets bigger, making separation easier.

This approach ensures high oil recovery and purity. It helps meet environmental standards, supporting effective waste management in industries.

Separation Efficiency Statistics

Freytech oil water separators have impressive performance stats. They can achieve up to 99.7% purity in oil collection. This makes them reliable for oil-water separation.

An optional automatic oil skimmer boosts efficiency. It captures non-emulsified oils down to 5 PPM and emulsified oils to 0.1 PPM. These results meet or exceed strict hydrocarbon discharge limits.

Capability to Handle Different Hydrocarbons

Freytech’s oil water separators handle various hydrocarbons. They work with light liquids like gasoline and diesel, as well as heavy oils. They offer nine specialized models for different needs.

This flexibility ensures compliance with environmental regulations. It also helps reduce waste management costs, whether in high-volume operations or trace hydrocarbon facilities.

Industries that Benefit from Oil Water Separation

Oil water separators are key in many industries. They help manage wastewater well and support sustainability. These systems make sure processes follow environmental rules, especially where oily water is a big issue.

Oil and Gas Industry

In the oil and gas world, oil water separation is crucial. It keeps wastewater from oil and gas work within legal limits. This protects nature from harm. Companies use top-notch systems to work efficiently and meet green goals.

Manufacturing and Industrial Operations

Manufacturing places often face oily water from their work. Oil water separators treat this water well, cutting down on harm to the environment. This step also helps meet rules and saves money by reducing waste.

Wastewater Treatment Facilities

Wastewater treatment plants use oil water separators as a first step. These systems cut oil levels to under 15 ppm, meeting strict rules. By using these systems, plants work better and help the environment by releasing cleaner water.

How to Get Started with Freytech Inc.

To learn more about Freytech Inc.’s oil-water separation systems, call us at +1 (305) 372-1104. Our team is ready to help with your environmental compliance needs. We’ll find the best custom solutions for your business.

Contact Information

Reaching out is the first step to better hydrocarbon management. Freytech Inc. offers detailed advice for your industry. We help you meet environmental standards and improve separation efficiency.

Consultation Process

In our consultation, we look at your specific oil-water separation needs. This meeting helps us understand your operations. Then, we suggest the right model from our lineup, like EcoLine and EcoSorp, for top performance.

Custom Solutions for Your Needs

Freytech is known for its custom solutions across different industries. Whether it’s for food or industrial use, our separators meet strict standards. They ensure low oil separation levels, keeping your operations green and compliant.

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FAQ

Why are oil water separators used in industries?

Oil water separators are key because they clean industrial processes. They separate oil from water well. This keeps the environment safe and meets regulations.

What are the main components of oil water separators?

The main parts are a separation chamber, coalescing media, an oil skimmer, and discharge outlets. Together, they help separate oil and water efficiently.

How do oil water separators work?

They use oil’s natural buoyancy to float it to the top. Advanced coalescing technology then clumps small oil droplets together. This makes it easier to remove the oil.

What are the hydrocarbon discharge limits in North America?

In North America, the limit is 10 Parts per Million (10 PPM). Following this rule is key to avoid pollution and meet environmental standards.

What happens if a company does not comply with hydrocarbon discharge limits?

Not following these limits can lead to big fines and legal trouble. It also harms a company’s reputation and work efficiency.

What advantages do Freytech oil water separators offer?

Freytech’s separators use advanced coalescing tech for better oil recovery. They are perfect for many industries, helping meet environmental rules and manage waste well.

Which industries benefit the most from oil water separation?

The oil and gas, manufacturing, and wastewater treatment sectors gain a lot. They can manage their wastewater better and follow the law.

How can companies get started with Freytech Inc.?

Companies can start by calling Freytech Inc. at +1 (305) 372-1104. They can talk about their needs and find custom solutions for oil-water separation and environmental rules.

FreyTech's Line of Quality Below Ground Oil Water Separators

EcoLine B

Enhanced Coalescing Oil Water Separators for installation inside new or to RETROFIT existing concrete or steel tanks. This series is extremely versatile in that it can be installed inside existing above or below ground round, square or rectangular tanks. Instead of shipping heavy concrete / steel tanks cross country, simply procure a standard off the shelf tank locally and connect our turnkey separator kit to the outlet pipe inside your tank. 

 
This unique solution can save operators substantial time and expense since they can now utilize an existing tank instead of having to replace it with costly new tanking systems. Separates free non-emulsified oil, hydrocarbons, diesel, gasoline, fuels, from water to below 5 parts per million (PPM) guaranteed. Affordable small units for flow rates starting between 50 gallons per minute (GPM) to over 1,100 GPM. 
 
The filter / coalescing media can be washed by hand with a hose for years of trouble free efficient use. Maintenance is conducted above ground without having to enter tank making it more affordable, quicker, cleaner and safer. Mechanical automatic shut off valve included to prevent accidental discharge in the event the unit is not maintained on a timely basis. No electrical power requirements.

Typical Fields of Application

  • Gasoline stations and other fueling facilities.
  • Electrical transformers, power generation plants.
  • Oil storage areas.
  • Transportation fueling systems, diesel, gasoline, jet fuel, etc.
  • Surface and washing water from petrol stations, car wash and
  • repair workshops, pressure washer cleaning, wash water recycling.
  • Treatment of industrial process waste water.
  • Treatment of waste water from oil-removal plants.
  • Purification upstream to emulsion breakers, ultra- and microfiltration.
  • Refineries – extremely hot oily water applications.

ECOSORP

FOR EMULSIFIED AND DISSOLVED OIL: (ECOSORP BELOW 1 PPM)

The EcoSorp oil water separator is for use to obtain below 1 part per million (PPM) separation efficiencies. It is for use with free or PHYSICALLY EMULSIFIED AND DISSOLVED OIL by adsorption from water. This represents exceptionally clean separation. The EcoSorp requires filter / coalescing media cartridge replacement since it works through adsorption and the media becomes saturated over time (typically once a year). Recommended for use downstream of a Freytech Inc. above or below ground 5 PPM oil water separator to prolong its useful life. The media can absorb up to 22 lbs (10 kg) of oil. Units available with flow rates up to 100 gallons per minute (GPM) / 380 liters per minute (L/M). No electrical power requirements.

Typical Fields of Application

  • For emulsified and dissolved oil. 

HIGH FLOW RATE OIL WATER SEPARATOR

Each XL Separator Panel can effectively treat oily water flow rates ranging from 320 GPM (20 l/s) to 640 GPM (40 l/s). Achieves 5 Part per Million (PPM) separation of free non-emulsified oil. By far, the most affordable method for large industrial oil-water separation since panels can be installed side by side like windowpanes in a submerged cross-wall in locally procured concrete or steel tanks. This unique solution represents a huge advantage over shipping conventional bulky separators since there is no limit to the flow rate that can be treated and the panels are washable and reusable. Maintenance is conducted from above ground making it safer, cleaner, quicker and of course, more affordable. Each panel requires 1 yard / 1 meter of submerged wall space. Optional polishing system available to also separate trace emulsified oil down to 0.1 PPM.

With the optional ADD Skimmer, the oil being separated by the XL Panels is mechanically and automatically collected 24/7 and drained by gravity to a separate receptacle. The skimmed oil will contain only 0.3% of water thus providing the operator with an outstanding 99.7 % concentration of pure used oil. This represents a significant advantage over other skimmers in that the operator no longer has to pay for the separated oil and the excess water to be removed from the separator by septic truck and shipped/ treated in a wastewater treatment plant. The operator can even sell or donate the pure separated oil since it is now possible to skim it free of water from the separator on site.