Air Compressor Oil Water Separator Illinois

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Is your compressed air system silently harming the environment? In Illinois, industrial facilities face a big challenge. They need to make sure their Air Compressor Oil Water Separator Illinois work well and follow strict environmental rules. The key is a crucial part often missed – the oil water separator.

Freytech Inc. leads in this technology, offering Illinois businesses top-notch solutions. These solutions go beyond what North American discharge limits require. Their separators work at an impressive 5 PPM efficiency, beating the usual 10 PPM standard.

For industries working with refined hydrocarbons, Freytech’s advanced coalescing technology is even more effective. It achieves a stunning 0.1 PPM separation efficiency.

Key Takeaways

  • Oil water separators are key for meeting environmental rules in Illinois
  • Freytech Inc. provides top separator solutions that go beyond industry standards
  • Good separation technology can hit 5 PPM efficiency
  • Enhanced coalescing can split tiny amounts of emulsified oil
  • Picking the right separator means better efficiency and following the rules

Understanding Oil Water Separators in Compressed Air Systems

Oil water separators are crucial in keeping compressed air systems clean. They help protect your equipment and keep the air pure. Let’s see how they work and why they’re important for your air system.

The Importance of Oil Separation in Air Compressors

Air compressors make condensate that has oil particles. If not separated, this mix can damage your equipment and the environment. Oil coalescing filters are vital in removing contaminants from the air.

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How Oil Water Separators Work

These separators use special materials in a honeycomb pattern. As air moves through, oil droplets merge and get bigger. This makes it easier to separate oil from water. The end result is cleaner air for your system and less pollution.

Benefits of Proper Oil Water Separation

Proper oil water separators offer many benefits. They help you follow environmental rules, boost system efficiency, and cut down on pollution. Good separators work well in different air flows and climates. Investing in quality air treatment solutions protects your equipment and the planet.

Air Compressor Oil Water Separator Illinois: Top Solutions

Illinois businesses need reliable oil water separators for their air compressors. Leading companies offer top-notch solutions to meet this demand. Let’s explore some of the best options available for Chicago compressor services and beyond.

Freytech Inc.’s Advanced Separator Technology

Freytech Inc. brings cutting-edge separator technology to Illinois. Their systems use enhanced coalescing to remove oil from compressed air. This results in cleaner air and improved compressor performance. Freytech’s separators work well with energy efficient compressors, boosting overall system efficiency.

Freytech Inc. for Illinois Businesses

Freytech Inc. caters to a wide range of air compressor sizes. These separators handle systems from 40 to 1250 CFM. They feature easy-to-replace filter cartridges, making maintenance a breeze. This series is ideal for businesses looking to upgrade their Chicago compressor services.

Freytech Inc. High-Performance Separators

Freytech Inc. offers separators built to strict industry standards. Their products meet API 421 and 620 requirements. These separators deliver excellent oil removal with low operating costs. Features include removable coalescing media packs and adjustable weirs. Ellis separators pair well with Quincy compressors, ensuring top-notch air quality.

Each of these solutions brings unique benefits to Illinois businesses. They help maintain clean air systems while meeting environmental regulations. By choosing the right separator, companies can improve their compressor efficiency and reduce maintenance needs.

Choosing the Right Oil Water Separator for Your Needs

Choosing the right Air Compressor Oil Water Separator is key for your compressed air systems. Industrial suppliers have many options. It’s important to know what you need.

Look at the separator’s max condensate flow, free air delivery (FAD), and oil absorption. These specs help ensure your compressed air systems work well.

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There are different sizes for various system needs. Some separators are small for small setups, while others are big for big industrial uses. This lets you find the perfect fit for your setup.

Think about customizing your separator for better performance. You can choose from different materials, pumping packages, and extras like walkways or freeze protection. These can make your system more efficient and last longer.

Check your wastewater flow, temperature needs, and chemical compatibility. A separator that matches these will work best and follow environmental rules.

By looking at these factors, you can pick an Air Compressor Oil Water Separator that’s just right for your systems. This leads to better efficiency and less harm to the environment.

Environmental Compliance and Efficiency in Illinois

In Illinois, businesses must follow strict rules for air treatment solutions. Oil water separators are key to meeting these standards. They remove oil from water, cutting down pollution and saving companies from big fines.

Environmental Regulations

Illinois has laws for handling industrial wastewater properly. Companies need to use oil water separators to follow these rules. These devices can make water so clean that it has only 10 mg/L of oil, getting rid of 99% of oils bigger than 20 microns.

Energy Efficiency and Savings

Using energy efficient compressors helps cut down on costs. Modern oil water separators use less energy but still work great. This means they help companies save money and meet environmental standards, making them a wise choice for Illinois businesses.

Long-Term Performance

Keeping pneumatic systems in good shape makes oil water separators last longer. Regularly changing filter cartridges and checking the system keeps it running well. This approach keeps companies in line with the law and saves money by making the equipment last longer.

These separators are crucial in storm water systems. They process runoff to meet the US EPA’s Clean Water Act standards. With effective oily water treatment, facilities protect the environment and dodge big fines.

Conclusion

Air compressor oil water separators are crucial in Illinois’ industrial world. They keep compressed air systems running well and meet environmental rules. Companies like Freytech Inc. offer top-notch solutions for Illinois businesses.

It’s important to pick the right Air Compressor Oil Water Separator in Illinois for the best results. This choice cuts down on maintenance costs and protects the environment. Illinois’ industrial equipment suppliers have many options for different needs and budgets.

By choosing quality oil water separators, Illinois companies can make sure their compressed air systems work well. This saves money and keeps companies in line with local laws. For expert advice on the best separator for your needs, contact Freytech Inc. at +1 (305) 372-1104.

FAQ

What are oil water separators and why are they important for compressed air systems?

Oil water separators are key in compressed air systems. They efficiently process condensate and remove oil from the air stream. This ensures compliance with environmental laws by stopping oil from getting into waterways and sewers. They keep systems running well and cut down on pollution.

How do oil water separators work?

Oil water separators use coalescing media packs with materials that attract oil. These materials are arranged in a special pattern. This setup lets oil particles stick together and grow, making them easier to separate from water. The separated oil is then safely disposed of, and the clean water can be released.

What are the benefits of using an oil water separator?

Oil water separators help meet environmental laws by cutting down on oil discharge. They improve system efficiency by removing contaminants. This reduces pollution and can save on fines. They also handle different flow rates and work well in various climates.

What factors should be considered when choosing an oil water separator?

When picking an oil water separator, think about the max condensate flow rate and your air system’s free air delivery (FAD). Consider the oil absorption capacity, temperature needs, and chemical compatibility. Make sure it fits your wastewater flow and system size.

How efficient are advanced oil water separators in Illinois?

Companies like Freytech Inc. offer top-notch separator tech with high coalescing abilities. They achieve separation efficiencies as low as 0.1 PPM for refined hydrocarbons. Their solutions beat the North American limit of 10 PPM, ensuring cleaner discharge.

What are some top oil water separator solutions available in Illinois?

Freytech Inc suits compressed air systems from 40 to 1250 CFM. They’re easy to maintain and have replaceable filter cartridges. Freytech Inc separators meet API 421 and 620 standards. They offer top-quality separation with low costs for operation and maintenance. They also have stainless steel options and customizable features.

FreyTech's Line of Quality Above Ground Oil Water Separators

EcoLine A

Enhanced Coalescing Oil Water Separators (OWS) to separate free non-emulsified oil, hydrocarbons, diesel, gasoline, fuels, from water and guarantee 5 parts per million (PPM) separation efficiency. Affordable small footprint units for flow rates starting at 25 GPM (1.5 l/s) to over 640 GPM (40 l/s). Coalescing media is easy to maintain and can be spray washed and reused for years of trouble-free efficient use. Each model comes with standard manual oil drain port or can be provided with the optional “ADD” oil skimmer. Optional downstream polishing system available to also separate trace emulsified oil down to 0.1 PPM.

 
With the ADD Skimmer, the oil being separated inside the OWS is mechanically and automatically collected 24/7 and drained by gravity to a separate receptacle. The skimmed oil will contain only 0.3 % of water thus providing the operator with an outstanding 99.7 % concentration of pure used oil. This represents a significant advantage over other skimmers in that the operator no longer has to pay for the separated oil and the excess water to be removed from the separator by septic truck and shipped/ treated in a wastewater treatment plant. The operator can even sell or donate the pure separated oil since it is now possible to skim it free of water from the separator on site.
 

Typical Fields of Application

  • Gasoline stations and other fueling facilities.
  • Electrical transformers.
  • Oil storage areas.
  • Transportation fueling systems.
  • Surface and wash water from petrol stations, car wash and repair workshops, pressure washer cleaning, wash water recycling.
  • Industrial process wastewater treatment
  • Treatment of wastewater from oil-removal plants.
  • Purification upstream to emulsion breakers, ultra- and microfiltration.

EcoSorp Emulsified Oil Separator

The ecoTop above ground oil water separator is made of high- grade stainless steel. Achieves below 5 parts per million (PPM) separation. Each ecoTop model comes with standard manual oil drain port or can be provided with the optional “ADD” oil skimmer. Optional downstream polishing system available to also separate trace emulsified oil down to 0.1 PPM.

 
With the ADD Skimmer, the oil being separated inside the OWS is mechanically and automatically collected 24/7 and drained by gravity to a separate receptacle. The skimmed oil will contain only 0.3 % of water thus providing the operator with an outstanding 99.7 % concentration of pure used oil. This represents a significant advantage over other skimmers in that the operator no longer has to pay for the separated oil and the excess water to be removed from the separator by septic truck and shipped/ treated in a wastewater treatment plant. The operator can even sell or donate the pure separated oil since it is now possible to skim it free of water from the separator on site.
 

Typical Fields of Application

  • Transportation.
  • Gasoline stations, car wash and repair workshops.
  • Industrial process waste water.
  • Oil production, oil-removal plants.
  • Reconditioning of cooling water.
  • Treatment of waste water from oil-removal plants.
  • Mobile cleaning of oil-contaminated ground water and oil contaminated land.
  • Mining Operations.

Containerized Separators

The Containerized Oil Water Separator includes a steel cargo container measuring either 20 or 40 feet in length that is provided turnkey to the client. It has all of the sedimentation chambers and the oil water separator equipment built into the container itself. It represents a unique solution for a wide variety of applications where infrastructure may be lacking and also for those cases where the operator may not want to invest in concrete tank construction or other types of resources on property being used / exploited on a short-term basis. Achieves 5 PPM separation of free non-emulsified oil. Optional downstream polishing system available to also separate trace emulsified oil down to 0.1 PPM. Engineered for use in both hot and cold climates.

Typical Fields of Application

  • Gasoline stations and other fueling facilities.
  • Electrical transformers.
  • Oil storage areas.
  • Transportation fueling systems.
  • Dept. of Transportation (DOT) maintenance sites.  
  • Treatment of industrial process waste water.
  • Treatment of waste water from oil-removal plants.
  • Mining sites

EcoTop (Stainless Steel) Oil Water Separators

The ecoTop above ground oil water separator is made of high- grade stainless steel. Achieves below 5 parts per million (PPM) separation. Each ecoTop model comes with standard manual oil drain port or can be provided with the optional “ADD” oil skimmer. Optional downstream polishing system available to also separate trace emulsified oil down to 0.1 PPM.

 
With the ADD Skimmer, the oil being separated inside the OWS is mechanically and automatically collected 24/7 and drained by gravity to a separate receptacle. The skimmed oil will contain only 0.3 % of water thus providing the operator with an outstanding 99.7 % concentration of pure used oil. This represents a significant advantage over other skimmers in that the operator no longer has to pay for the separated oil and the excess water to be removed from the separator by septic truck and shipped/ treated in a wastewater treatment plant. The operator can even sell or donate the pure separated oil since it is now possible to skim it free of water from the separator on site.
 

Typical Fields of Application

  • Transportation.
  • Gasoline stations, car wash and repair workshops.
  • Industrial process waste water.
  • Oil production, oil-removal plants.
  • Reconditioning of cooling water.
  • Treatment of waste water from oil-removal plants.
  • Mobile cleaning of oil-contaminated ground water and oil contaminated land.
  • Mining Operations.