Illinois OWS Manufacturers

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Illinois leads in industrial wastewater treatment, with top oil water separator manufacturers. These companies change how industries handle their wastewater. They make sure it’s safe for the environment and works well for businesses. What makes Illinois OWS Manufacturers stand out in this important area?

In Illinois, you’ll find a wide range of OWS solutions. These include coalescing media separators and API-type systems. They are key in removing oils and solids from industrial runoff. Freytech Inc. is a leader, promising cleaner discharge at 5 PPM efficiency, which is above North American standards.

There’s more to the innovation. Illinois OWS manufacturers have developed advanced coalescing technology. This technology can handle different hydrocarbons like motor oil, diesel, and jet fuel. Some systems can even get down to 0.1 PPM for emulsified oil, setting new standards in industrial wastewater treatment.

Key Takeaways

  • Illinois is home to leading OWS manufacturers in the U.S.
  • Local manufacturers offer diverse OWS designs for various applications
  • Freytech Inc. guarantees 5 PPM separation efficiency
  • Enhanced coalescing technology handles multiple hydrocarbon types
  • Some systems achieve 0.1 PPM efficiency for emulsified oil
  • Illinois OWS solutions exceed North American discharge standards

Understanding Oil Water Separators (OWS) and Their Importance

Oil water separators are key in treating industrial wastewater. They remove oil from water, helping companies follow environmental laws and protect nature. OWS makers use the latest tech for the best separation.

The Science Behind Oil Water Separation

Oil water separation works because oil is lighter than water. It floats on top, making it easy to grab. OWS systems use this fact to clean wastewater well. Some also use coalescing media to get better results.

Environmental and Regulatory Compliance Benefits

Using oil water separators helps companies follow tough environmental rules. They take out hydrocarbons from wastewater, cutting down pollution and safeguarding nature. OWS makers keep making their products better to help companies stay on track.

Applications Across Various Industries

Oil water separators are used in many fields. Refineries use them for their process water, and car wash places clean runoff with them. They also help with cleaning groundwater, and are used in steel mills and power plants. This tech is vital for treating industrial wastewater today.

Top Illinois OWS Manufacturers and Their Specialties

Illinois is a key place for top-notch oil water separator manufacturers. These companies bring new solutions to many industries. Freytech Inc. is a leader with its advanced coalescing technology. Their separators are great at separating oil and water.

Illinois OWS manufacturers meet many needs. They make a variety of models, from high-efficiency coalescing types to traditional API separators. These products follow strict environmental rules and work well.

Customization is a big deal for Illinois oil water separator manufacturers. They offer features like removable coalescing media packs and adjustable weirs. Some even have stainless steel options for tough environments.

But they don’t stop at just separators. They also provide pumping packages, walkways, and solids removal systems. Control cabinets are available to make things more automated and efficient. This full range of products makes Illinois OWS manufacturers a top pick for industries around the world.

Innovative Technologies in OWS Manufacturing

Illinois OWS manufacturers are at the forefront of oil water separation technology. They bring new solutions to industrial wastewater treatment. Let’s look at the latest advancements that boost efficiency and performance.

Coalescing Media Advancements

New designs in coalescing media improve oil water separation. These materials attract oil and form honeycomb patterns. This helps small oil droplets merge into larger ones, making separation easier.

Enhanced Separation Efficiency Techniques

OWS manufacturers are fine-tuning flow conditions for better separation. Some models use spinning force to speed up the process. These methods make separating oil and water faster and more effective in industrial settings.

Smart Control Systems and Automation

Modern OWS units feature smart technology. They use databases to manage information and adjust settings based on test results. These advanced control systems optimize performance and simplify operations. They also help with regulatory compliance.

Illinois OWS manufacturers are always innovating. Their advancements make industrial wastewater treatment more efficient and reliable. As technology evolves, we can expect more improvements in oil water separation.

Choosing the Right OWS for Your Industrial Needs

Finding the right oil water separator is key for industrial wastewater treatment. Illinois OWS manufacturers have many options for different needs. Let’s look at what to think about when picking an OWS system.

Key Selection Factors

When choosing an OWS, think about the oils you’re dealing with, how much water flows through it, and the conditions it will work in. A good oil water separator manufacturer will help you figure these out. Consider how much oil is in your wastewater and how much water flows through. Also, think about the temperature and pressure your OWS will face.

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Customization Possibilities

Illinois OWS manufacturers offer custom options for your needs. You can pick between carbon steel or stainless steel, depending on what you need. There are different types of coalescing media to choose from for better separation. Some also offer freeze protection and flow meters to make your OWS work better.

Installation and Upkeep

Think about how much space you have and how the OWS will fit with your current systems when installing it. The right inlet and outlet setups are important for the best performance. Keeping your OWS clean is crucial. This means cleaning the coalescing media, removing oil and solids, and checking parts regularly. Following these steps will keep your industrial wastewater treatment system running well.

Illinois OWS Manufacturers: Quality Standards and Certifications

Illinois OWS manufacturers focus on quality and follow strict industry standards. They make their separators based on API 421 guidelines. This ensures their products work well in treating industrial wastewater.

Quality is key for OWS manufacturers in Illinois. They use top-quality materials and test their products a lot during production. This makes sure their oil water separation systems are reliable and efficient for different industries.

Many Illinois OWS manufacturers meet UL-508A Industrial Control Panel standards for their control systems. This means their electrical parts are safe and reliable. It gives industrial clients confidence in the separators.

Some OWS manufacturers in Illinois offer a lifetime guarantee on their products. This shows they trust their oil water separation equipment a lot. It highlights their commitment to quality in the industrial wastewater treatment field.

Case Studies: Successful OWS Implementations in Illinois

Illinois OWS manufacturers have made big steps in treating industrial wastewater across different sectors. These examples show how oil water separator technology helps solve tough environmental problems.

Refinery Wastewater Treatment Success

A big refinery in Illinois worked with a local oil water separator maker to fix their wastewater problems. The custom OWS system was great at handling hot, high-pressure waters. It took out oils and solids, making the water safe for discharge and cutting disposal costs by 40%.

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Groundwater Remediation Triumph

An industrial site in central Illinois had groundwater full of hydrocarbons. Experts in industrial wastewater treatment came up with an OWS system that cleaned the groundwater well. This fix not only met environmental rules but also brought back the site’s ecosystem, showing how OWS technology is versatile.

Manufacturing Plant Integration

A Chicago manufacturing plant added an advanced OWS system to deal with oily wastewater from metal stamping and parts washing. The Illinois OWS manufacturer’s solution made the water cleaner, cut disposal costs by 50%, and allowed for water reuse in making products. This story shows the big economic and environmental wins from using oil water separation in manufacturing.

These separators are crucial in storm water systems. They process runoff to meet the US EPA’s Clean Water Act standards. With effective oily water treatment, facilities protect the environment and dodge big fines.

Conclusion

Illinois OWS manufacturers lead in industrial wastewater treatment. They offer top-notch oil water separators to help companies follow environmental laws. Their expertise helps many industries across the U.S.

These Illinois companies are great at making custom solutions for different industrial needs. Their advanced tech and innovative designs make separating oil from water efficient. This leads to cleaner environments and better operations. Choosing an Illinois manufacturer means getting local support and the latest OWS systems.

As wastewater treatment gets more complex, Illinois OWS manufacturers keep innovating. They focus on quality and know the rules well. This makes them trustworthy partners for companies looking for good wastewater solutions. With Illinois leading, industries can tackle oil-water separation issues and help make the future greener.

FAQ

What is an Oil Water Separator (OWS)?

An Oil Water Separator (OWS) is a system that removes oils and solids from wastewater. It uses Stoke’s Law to separate oil from water by their gravity differences.

How do OWS systems work?

OWS systems increase oil droplet size with coalescing media. The bigger oil droplets then float to the top, where they are removed. The clean water is then released.

What are the benefits of using an OWS?

OWS systems protect the environment and meet regulations by removing oils from wastewater. They can take out up to 99% of oils, making the water very clean.

What industries commonly use OWS systems?

Many industries use OWS systems. These include refineries, vehicle wash stations, and places that clean groundwater. Steel mills, petrochemical plants, and power plants also use them.

What are some innovative technologies used in OWS manufacturing?

Illinois makes OWS with new technologies. They use special coalescing media and centrifugal separation. They also have smart systems for managing data and reporting.

How do I choose the right OWS for my industrial needs?

When picking an OWS, think about the oils you have, how much water flows through it, and the temperature and pressure. Illinois OWS makers offer custom options like different materials and features for extra protection and flow measurement.

What quality standards and certifications do Illinois OWS manufacturers follow?

Illinois OWS makers follow API 421 guidelines for design. They use top-quality materials, test their products, and meet UL-508A standards for control panels.

FreyTech's Line of Quality Below Ground Oil Water Separators

EcoLine B

Enhanced Coalescing Oil Water Separators for installation inside new or to RETROFIT existing concrete or steel tanks. This series is extremely versatile in that it can be installed inside existing above or below ground round, square or rectangular tanks. Instead of shipping heavy concrete / steel tanks cross country, simply procure a standard off the shelf tank locally and connect our turnkey separator kit to the outlet pipe inside your tank. 

 
This unique solution can save operators substantial time and expense since they can now utilize an existing tank instead of having to replace it with costly new tanking systems. Separates free non-emulsified oil, hydrocarbons, diesel, gasoline, fuels, from water to below 5 parts per million (PPM) guaranteed. Affordable small units for flow rates starting between 50 gallons per minute (GPM) to over 1,100 GPM. 
 
The filter / coalescing media can be washed by hand with a hose for years of trouble free efficient use. Maintenance is conducted above ground without having to enter tank making it more affordable, quicker, cleaner and safer. Mechanical automatic shut off valve included to prevent accidental discharge in the event the unit is not maintained on a timely basis. No electrical power requirements.

Typical Fields of Application

  • Gasoline stations and other fueling facilities.
  • Electrical transformers, power generation plants.
  • Oil storage areas.
  • Transportation fueling systems, diesel, gasoline, jet fuel, etc.
  • Surface and washing water from petrol stations, car wash and
  • repair workshops, pressure washer cleaning, wash water recycling.
  • Treatment of industrial process waste water.
  • Treatment of waste water from oil-removal plants.
  • Purification upstream to emulsion breakers, ultra- and microfiltration.
  • Refineries – extremely hot oily water applications.

ECOSORP

FOR EMULSIFIED AND DISSOLVED OIL: (ECOSORP BELOW 1 PPM)

The EcoSorp oil water separator is for use to obtain below 1 part per million (PPM) separation efficiencies. It is for use with free or PHYSICALLY EMULSIFIED AND DISSOLVED OIL by adsorption from water. This represents exceptionally clean separation. The EcoSorp requires filter / coalescing media cartridge replacement since it works through adsorption and the media becomes saturated over time (typically once a year). Recommended for use downstream of a Freytech Inc. above or below ground 5 PPM oil water separator to prolong its useful life. The media can absorb up to 22 lbs (10 kg) of oil. Units available with flow rates up to 100 gallons per minute (GPM) / 380 liters per minute (L/M). No electrical power requirements.

Typical Fields of Application

  • For emulsified and dissolved oil. 

HIGH FLOW RATE OIL WATER SEPARATOR

Each XL Separator Panel can effectively treat oily water flow rates ranging from 320 GPM (20 l/s) to 640 GPM (40 l/s). Achieves 5 Part per Million (PPM) separation of free non-emulsified oil. By far, the most affordable method for large industrial oil-water separation since panels can be installed side by side like windowpanes in a submerged cross-wall in locally procured concrete or steel tanks. This unique solution represents a huge advantage over shipping conventional bulky separators since there is no limit to the flow rate that can be treated and the panels are washable and reusable. Maintenance is conducted from above ground making it safer, cleaner, quicker and of course, more affordable. Each panel requires 1 yard / 1 meter of submerged wall space. Optional polishing system available to also separate trace emulsified oil down to 0.1 PPM.

With the optional ADD Skimmer, the oil being separated by the XL Panels is mechanically and automatically collected 24/7 and drained by gravity to a separate receptacle. The skimmed oil will contain only 0.3% of water thus providing the operator with an outstanding 99.7 % concentration of pure used oil. This represents a significant advantage over other skimmers in that the operator no longer has to pay for the separated oil and the excess water to be removed from the separator by septic truck and shipped/ treated in a wastewater treatment plant. The operator can even sell or donate the pure separated oil since it is now possible to skim it free of water from the separator on site.