OIL WATER SEPARATOR
What to Consider When Selecting an Oil Water Separator
Freytech Enhanced Coalescing Oil Water Separators separate motor oil, diesel, gasoline, jet fuel, and other refined hydrocarbons. Our coalescing media is reusable and can be easily spray washed for years of efficient, trouble free use.
By including our optional, patented oil skimmer, the separated oil is automatically and mechanically drained to a separate container – the skimmed oil will be 99.7 % pure, free of water. Efficiently skimmed used oil is a valuable commodity and is easily recycled at no cost. Skimmed oil with a high- water volume content on the other hand, is not valuable and requires costly disposal.
Many other separators on the market require septic truck service to suction out all of the separated oil. With such an antiquated and expensive extraction method, the separated oil is once again mixed with the water and the operator pays by the gallon / liter to have it hauled away and treated in wastewater treatment plants.
OIL WATER SEPARATORS (OWS)
EcoLine A
Above ground oil water separation system to separate non-emulsified light liquids or low-water-soluble fluids with a specific gravity below 0.95 (gasoline, diesel, heating oils and other mineral oils) from effluent discharge.
ECOTOP
The EcoTop above ground oil water separator is made of high-grade stainless steel and separates free non emulsified oil in water achieving 5 PPM separation efficiency. Optional EcoSorp available downstream to separate emulsified trace oil providing 0.1 PPM separation efficiency.
Containerized Separators
Freytech Container Oil Water Separator is a steel cargo container provided turnkey to the client. The container measures either 20 or 40 feet in length and has all of the sedimentation chambers and the oil water separator built into the container itself.
EcoLine B
Below ground oil water separation system to separate non-emulsified light liquids or low-water-soluble fluids with a specific gravity below 0.95 (gasoline, diesel, heating oils and other mineral oils) from effluent discharge.
EcoSorp
The EcoSorp oil water separator is for use with free or physically emulsified and dissolved oil by adsorption from water and is designed to obtain below 0.1 Part Per Million (PPM) separation efficiency.
XL Panels 40
Designed to separate non-emulsified light liquids or low-water-soluble fluids with a specific gravity below 0.95 (gasoline, diesel, heating oils and other mineral oils) from effluent discharge.
Oil Skimmer
Our patented mechanical oil skimmer (“ADD”) automatically and mechanically skims the oil that has been separated but is still floating on the surface of the water inside a separator. The skimmed oil will only contain 0.3 % in water volume. This means the operator does not need septic truck service nearly as often since the pure used oil can easily be recycled for free in house or by third party oil recycling companies.
EcoStop®
The Ecostop Spill Control System with downstream automatic shut-off valve is designed to control spills at petroleum storage or fueling facilities.
EcoGrease
System to separate liquid, coagulating animal and vegetable fat and grease from water prior to discharge into septic or municipally owned sewers.
Enhancing Environmental Compliance with Advanced Oil-Water Separator
In industries where oil contamination is a concern, how can businesses effectively separate oil from water to meet stringent environmental regulations? The answer lies in the implementation of an efficient oil water separator. These devices are the unsung heroes of many industries, ensuring that businesses not only protect the environment but also maintain operational efficiency and regulatory compliance. At Freytech Inc., we specialize in providing state-of-the-art solutions tailored to diverse industrial needs, empowering our clients with the tools they need to succeed in an increasingly eco-conscious world.
Key Takeaways
- Definition: Oil water separator is a device designed to separate oil and other hydrocarbons from water, ensuring that the discharged water meets environmental standards.
- Primary Uses: These separators are essential in industries such as automotive, petrochemical, and marine, where oil contamination in wastewater is prevalent.
- Freytech’s Offerings: Freytech Inc. provides both above-ground and below-ground oil-water separators, featuring enhanced coalescing technology and optional automatic oil skimmers for efficient oil extraction.
What is an Oil Water Separator?
An oil water separator is a device engineered to remove oil, grease, and other hydrocarbons from water mixtures. Utilizing principles like gravity separation, coalescence, and advanced filtration technologies, these systems are integral to meeting environmental discharge regulations. By isolating oil from water, they ensure that effluent water discharged into municipal sewage systems or natural water bodies meets stringent standards.
While the design may vary, most oil water separators share common components such as a separation chamber, coalescing media, and discharge points. Together, these components work to ensure effective separation and minimize the risk of environmental contamination.
Why Is An Oil Water Separator Important?
Environmental Compliance
In today’s regulatory climate, businesses must comply with strict laws to minimize the environmental impact of their operations. Discharging oil-contaminated water can lead to hefty fines, reputational damage, and legal action. An oil water separator ensures that wastewater adheres to required standards, preventing environmental harm and regulatory violations.Operational Efficiency
Separating oil from water before disposal reduces clogging and wear in municipal wastewater systems. Additionally, recovered oil can often be recycled or sold, creating opportunities for cost recovery.Sustainability
As industries prioritize sustainability, an oil water separator contributes to green initiatives by ensuring water is treated responsibly before being returned to the environment.
Primary Applications of an Oil Water Separator
Oil water separators are used across a wide range of industries, each with unique requirements:
1. Automotive Industry
From car washes to repair shops, the automotive sector generates wastewater contaminated with oil, grease, and debris. An oil water separator plays a crucial role in managing runoff from vehicle washing and maintenance activities.
2. Petrochemical Plants
Petrochemical facilities deal with significant volumes of oily wastewater generated during production processes. Separators ensure that hydrocarbons are effectively removed before water is released into the environment.
3. Marine Sector
Ships and offshore platforms must handle bilge water—oily wastewater that accumulates in the lower parts of vessels. Oil water separators ensure compliance with marine discharge regulations, preventing ocean pollution.
4. Manufacturing Facilities
Manufacturing processes often involve cleaning machinery, cooling equipment, and processing materials, leading to the generation of oily wastewater. Separators ensure efficient treatment of this wastewater, protecting nearby water sources.
5. Municipal Infrastructure
Municipalities often incorporate an oil water separator in stormwater management systems to prevent oil-contaminated runoff from reaching water bodies during heavy rains.
Freytech Inc.’s Advanced Oil-Water Separators
At Freytech Inc., we understand that one size doesn’t fit all. That’s why we offer a comprehensive range of solutions designed to meet the unique challenges faced by different industries. Here’s a closer look at our offerings:
1. Above-Ground Oil Water Separators
Our above-ground oil-water separators, like the EcoLine A series, are ideal for facilities with limited space or a need for portable solutions. These systems feature:
- Enhanced Coalescing Technology: This technology separates free non-emulsified oils, including diesel, gasoline, and other hydrocarbons, with discharge levels as low as 5 parts per million (PPM).
- Compact Design: Designed to fit into tight spaces, these units are versatile and scalable, with flow rates ranging from 25 to over 640 gallons per minute (GPM).
- Easy Maintenance: The reusable coalescing media can be cleaned with a simple spray wash, ensuring consistent performance over years of operation.
Applications for above-ground systems include vehicle maintenance shops, small manufacturing units, and temporary facilities.
2. Below Ground Oil Water Separators
Our below ground oil water separator line, such as the EcoLine B series, are tailored for permanent installations. Key features include:
- Versatile Installation: Designed for placement in new or existing tanks, these separators are suitable for both above and below ground applications.
- Advanced Efficiency: They consistently achieve oil separation levels below 5 PPM for free non-emulsified oils.
- Safety Features: Maintenance is conducted from above ground, enhancing worker safety. An automatic shut-off valve prevents accidental discharge in case of maintenance delays.
- Long Lifespan: Built for durability, these systems offer long-term reliability with minimal maintenance requirements.
Below ground separators are ideal for petrochemical facilities, large manufacturing plants, and stormwater management systems.
3. Automatic Oil Skimmer (ADD)
Freytech’s patented Automatic Draw-Off Device (ADD) Oil Skimmer is an optional feature designed to optimize oil recovery. This system:
- Maximizes Oil Purity: Extracts oil with a purity of 99.7%, ensuring only 0.3% water remains.
- Reduces Waste: Allows recovered oil to be recycled or sold, lowering disposal costs.
- Enhances Efficiency: Operates mechanically and automatically, reducing the need for manual intervention.
The ADD skimmer is particularly beneficial for facilities with high oil recovery needs, such as marine vessels and oil refineries.
Maintenance and Best Practices
Maintaining your oil water separator is essential for optimal performance. Here are some tips:
Regular Cleaning
Clean the coalescing media regularly to prevent clogging and maintain separation efficiency.Inspection and Monitoring
Periodically inspect the system for wear and tear, and monitor discharge levels to ensure compliance with regulations.Oil Recovery Management
Properly store and recycle recovered oil to minimize environmental impact and reduce costs.Staff Training
Ensure that personnel are trained in operating and maintaining the equipment to prevent mishandling.
Conclusion
Effective oil water separation is no longer a luxury—it’s a necessity for industries seeking to balance environmental responsibility with operational efficiency. At Freytech Inc., our advanced oil water separators provide robust solutions that meet the highest standards of performance, safety, and sustainability. By investing in Freytech’s innovative technologies, businesses can achieve compliance, optimize costs, and contribute to a cleaner, greener future.
Frequently Asked Questions (FAQs)
1. What is an oil-water separator?
An oil-water separator is a device designed to remove oil, grease, and other hydrocarbons from water, ensuring the treated water meets environmental standards for discharge.
2. What industries use oil-water separators?
Industries such as automotive, petrochemical, marine, manufacturing, and municipalities use oil-water separators to treat oily wastewater and prevent contamination.
3. What types of oil-water separators does Freytech Inc. offer?
Freytech Inc. offers above-ground separators (EcoLine A), below-ground separators (EcoLine B), and Automatic Draw-Off Device (ADD) Oil Skimmers, all equipped with advanced coalescing technology.
4. How do Freytech oil-water separators improve efficiency?
Our separators achieve oil removal efficiency below 5 PPM and feature reusable coalescing media and automatic oil recovery systems, reducing maintenance and operational costs.
5. Why choose Freytech Inc.?
Freytech Inc. stands out for its innovative designs, commitment to sustainability, and tailored solutions that meet the specific needs of diverse industries.
Contact Freytech Inc. today to learn more about our oil-water separators and how they can help your business achieve environmental compliance and operational excellence!