Texas Above Ground Oil Water Separators

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In Texas, a big change is happening in the oil industry. Texas Above Ground Oil Water Separators are changing how we deal with oilfield wastewater. They are key to the state’s thriving oil and gas sector.

Oil-water separation systems are crucial for keeping the environment safe and operations smooth. Freytech Inc. is leading the way with their advanced technology. Their separators go beyond what’s required, setting high standards.

These systems now can separate more efficiently than ever before. They can clean wastewater to 5 PPM, far below the allowed limit of 10 PPM. This makes Freytech’s separators a new standard in managing oilfield wastewater.

Key Takeaways

  • Texas Above Ground Oil Water Separators are essential for oilfield wastewater management
  • Freytech Inc. offers superior separation efficiency at 5 PPM
  • Advanced separators can achieve 0.1 PPM for trace emulsified oil
  • These systems effectively separate various hydrocarbons
  • Improved separation technology enhances environmental compliance

Understanding Texas Above Ground Oil Water Separators

Texas oil fields use efficient oil-water treatment equipment. Above ground oil water separators are key in these operations. They separate oil from water, helping with environmental rules and saving resources.

Definition and Purpose

Oil water separators are made to take oil and other hydrocarbons out of water. In Texas, these systems deal with a lot of produced water from oil extraction. Their main job is to clean the water for safe disposal or reuse while getting back valuable oil.

Types of Separators

There are different kinds of above ground oil water separators in Texas. You’ll find gravity, coalescing plate, and centrifugal separators. Each one has its own benefits for oil fields. Coalescing plate separators are often chosen for their efficiency and easy upkeep.

Importance in Texas Oil Industry

The Texas oil and gas industry depends a lot on good produced water treatment. Above ground oil water separators are vital for keeping up with environmental laws and using resources wisely. They help oil companies follow rules, cut down on waste, and work better in oil and gas operations.

Key Components and Technologies in Modern Separators

Modern oil water separators use advanced technologies for environmentally friendly oil production. These systems meet strict industry standards and environmental laws.

Coalescing Plate Technology

API separator tanks now have coalescing plate technology. This technology increases separation efficiency by giving more surface area for oil droplets to merge and rise. This leads to cleaner water and better oil recovery.

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Enhanced Separation Techniques

Skim tanks use better separation techniques. Computer simulations figure out how well oil droplets are removed and the oil content in the effluent. This approach ensures the best performance and follows environmental rules.

Automation and Control Systems

Modern separators have automation and control systems. These smart parts manage the whole separation process, from intake to discharge. Automated systems in API separator tanks change operations based on real-time data. This makes the process more efficient and cuts down on mistakes.

These new technologies have changed oil water separation. They let oil producers keep up high output while following strict environmental laws. The outcome is a sustainable and efficient oil production process that helps both the industry and the environment.

Texas Above Ground Oil Water Separators: Regulatory Compliance

In Texas, oil and gas companies must follow strict rules for their oil-water separation systems. The limit for hydrocarbon discharge is 10 Parts per Million (PPM). This rule helps protect the environment and manage resources responsibly.

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Freytech Inc. makes corrugated plate interceptors that go beyond these limits. Their separators can separate oil and water down to 5 PPM. This is twice as good as standard systems. It helps companies meet safety and environmental standards easily.

Design and building of these systems are key to following safety and environmental laws. Pressure vessels must meet ASME Code Section VIII standards. Atmospheric tanks should follow AWS D1.1 rules. These rules make sure the equipment works well and is safe.

By choosing top-quality separators, Texas oil and gas companies can keep the environment safe. They can also avoid big fines and keep their licenses. The right equipment not only follows current rules but also prepares for future changes.

Advantages of Freytech Inc.’s Separator Solutions

Freytech Inc. is a leader in oil-water treatment equipment for Texas oil fields. Their separators are known for their top performance and flexibility.

Superior Separation Efficiency

Freytech’s systems for treating produced water are unmatched in their results. They can get discharge levels down to 5 PPM. Some models even hit 0.1 PPM for trace emulsified oil. This means cleaner water and better recovery of resources.

Customization for Texas Oil Fields

Each oil field faces its own set of challenges. Freytech makes separators that fit these unique needs. They look at the oil type, water conditions, and how much is being produced. This way, they create solutions that work best in Texas oil fields.

Environmental Benefits and Cost Savings

Freytech’s separators bring big wins for the environment. They make discharge water cleaner and can separate different hydrocarbons well. This cuts down on environmental harm and helps oil companies follow strict rules. Plus, the systems work better, need less upkeep, and might allow for oil recycling or reuse, saving money.

These separators are crucial in storm water systems. They process runoff to meet the US EPA’s Clean Water Act standards. With effective oily water treatment, facilities protect the environment and dodge big fines.

Conclusion

Texas Above Ground Oil Water Separators are key for managing oilfield wastewater. They are vital in the state’s oil and gas industry. These systems help companies meet environmental standards and improve how they work.

Freytech Inc. offers top-notch separator solutions for Texas oil fields. Their technology and efficiency are leading the industry. They make sure each separator fits the specific needs of different oil sites in Texas.

Using these advanced separators has big benefits for the environment and the economy. They cut down on water pollution, save resources, and reduce costs. As the oil and gas industry in Texas grows, these separators will keep being crucial for success.

In short, Texas Above Ground Oil Water Separators are a must for managing oilfield wastewater well. They are a smart choice for oil companies. They help meet rules, protect the environment, and succeed in the competitive Texas energy market.

FAQ

What is the purpose of oil water separators?

Oil water separators separate oil and water from oilfield wastewater. This makes it safe to discharge and allows for recycling or reuse of the oil.

What types of above ground oil water separators are available?

There are different kinds of separators. They include pressure vessel systems and atmospheric tanks. Each is made for certain chemicals and conditions.

Why are oil water separators important in the Texas oil and gas industry?

In Texas, these separators are key. They make the process better, give cleaner discharge, and help recover oil for recycling or reuse.

What is coalescing plate technology, and how does it enhance separation?

Coalescing plate technology is used in modern separators. It helps separate oil and water by making oil droplets merge and separate better.

How do enhanced separation techniques improve the performance of separators?

Better separation methods, like using computer simulations, make separators work better. They ensure efficient separation and improve the process.

What are the regulatory requirements for hydrocarbon discharge in North America?

In North America, hydrocarbon discharge must be under 10 Parts per Million (10 PPM). Freytech Inc.’s separators go beyond this, achieving 5 PPM separation.

What are the benefits of Freytech Inc.’s separator solutions?

Freytech Inc.’s solutions offer top-notch separation (down to 0.1 PPM for emulsified oil). They are tailored for Texas oil fields. They also help the environment with cleaner discharge and save money by improving processes and recycling oil.

FreyTech's Line of Quality Above Ground Oil Water Separators

EcoLine A

Enhanced Coalescing Oil Water Separators (OWS) to separate free non-emulsified oil, hydrocarbons, diesel, gasoline, fuels, from water and guarantee 5 parts per million (PPM) separation efficiency. Affordable small footprint units for flow rates starting at 25 GPM (1.5 l/s) to over 640 GPM (40 l/s). Coalescing media is easy to maintain and can be spray washed and reused for years of trouble-free efficient use. Each model comes with standard manual oil drain port or can be provided with the optional “ADD” oil skimmer. Optional downstream polishing system available to also separate trace emulsified oil down to 0.1 PPM.

 
With the ADD Skimmer, the oil being separated inside the OWS is mechanically and automatically collected 24/7 and drained by gravity to a separate receptacle. The skimmed oil will contain only 0.3 % of water thus providing the operator with an outstanding 99.7 % concentration of pure used oil. This represents a significant advantage over other skimmers in that the operator no longer has to pay for the separated oil and the excess water to be removed from the separator by septic truck and shipped/ treated in a wastewater treatment plant. The operator can even sell or donate the pure separated oil since it is now possible to skim it free of water from the separator on site.
 

Typical Fields of Application

  • Gasoline stations and other fueling facilities.
  • Electrical transformers.
  • Oil storage areas.
  • Transportation fueling systems.
  • Surface and wash water from petrol stations, car wash and repair workshops, pressure washer cleaning, wash water recycling.
  • Industrial process wastewater treatment
  • Treatment of wastewater from oil-removal plants.
  • Purification upstream to emulsion breakers, ultra- and microfiltration.

EcoSorp Emulsified Oil Separator

The ecoTop above ground oil water separator is made of high- grade stainless steel. Achieves below 5 parts per million (PPM) separation. Each ecoTop model comes with standard manual oil drain port or can be provided with the optional “ADD” oil skimmer. Optional downstream polishing system available to also separate trace emulsified oil down to 0.1 PPM.

 
With the ADD Skimmer, the oil being separated inside the OWS is mechanically and automatically collected 24/7 and drained by gravity to a separate receptacle. The skimmed oil will contain only 0.3 % of water thus providing the operator with an outstanding 99.7 % concentration of pure used oil. This represents a significant advantage over other skimmers in that the operator no longer has to pay for the separated oil and the excess water to be removed from the separator by septic truck and shipped/ treated in a wastewater treatment plant. The operator can even sell or donate the pure separated oil since it is now possible to skim it free of water from the separator on site.
 

Typical Fields of Application

  • Transportation.
  • Gasoline stations, car wash and repair workshops.
  • Industrial process waste water.
  • Oil production, oil-removal plants.
  • Reconditioning of cooling water.
  • Treatment of waste water from oil-removal plants.
  • Mobile cleaning of oil-contaminated ground water and oil contaminated land.
  • Mining Operations.

Containerized Separators

The Containerized Oil Water Separator includes a steel cargo container measuring either 20 or 40 feet in length that is provided turnkey to the client. It has all of the sedimentation chambers and the oil water separator equipment built into the container itself. It represents a unique solution for a wide variety of applications where infrastructure may be lacking and also for those cases where the operator may not want to invest in concrete tank construction or other types of resources on property being used / exploited on a short-term basis. Achieves 5 PPM separation of free non-emulsified oil. Optional downstream polishing system available to also separate trace emulsified oil down to 0.1 PPM. Engineered for use in both hot and cold climates.

Typical Fields of Application

  • Gasoline stations and other fueling facilities.
  • Electrical transformers.
  • Oil storage areas.
  • Transportation fueling systems.
  • Dept. of Transportation (DOT) maintenance sites.  
  • Treatment of industrial process waste water.
  • Treatment of waste water from oil-removal plants.
  • Mining sites

EcoTop (Stainless Steel) Oil Water Separators

The ecoTop above ground oil water separator is made of high- grade stainless steel. Achieves below 5 parts per million (PPM) separation. Each ecoTop model comes with standard manual oil drain port or can be provided with the optional “ADD” oil skimmer. Optional downstream polishing system available to also separate trace emulsified oil down to 0.1 PPM.

 
With the ADD Skimmer, the oil being separated inside the OWS is mechanically and automatically collected 24/7 and drained by gravity to a separate receptacle. The skimmed oil will contain only 0.3 % of water thus providing the operator with an outstanding 99.7 % concentration of pure used oil. This represents a significant advantage over other skimmers in that the operator no longer has to pay for the separated oil and the excess water to be removed from the separator by septic truck and shipped/ treated in a wastewater treatment plant. The operator can even sell or donate the pure separated oil since it is now possible to skim it free of water from the separator on site.
 

Typical Fields of Application

  • Transportation.
  • Gasoline stations, car wash and repair workshops.
  • Industrial process waste water.
  • Oil production, oil-removal plants.
  • Reconditioning of cooling water.
  • Treatment of waste water from oil-removal plants.
  • Mobile cleaning of oil-contaminated ground water and oil contaminated land.
  • Mining Operations.