Texas Below Ground OWS

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In the heart of America’s energy hub, a silent guardian works tirelessly beneath our feet. Texas Below Ground OWS systems are key to protecting our environment and keeping energy safe in the Gulf Coast. But do we give these heroes the credit they deserve?

Freytech Inc. is at the forefront with top-notch Texas Below Ground OWS solutions. These systems use advanced coalescing technology for cleaner discharge and meet tough environmental rules. They can separate different hydrocarbons, like motor oil and jet fuel, making them crucial for Texas’s industries.

The Gulf Coast, a major energy producer, depends on these systems to balance its industrial and ecological needs. These systems can remove trace amounts of emulsified oil, setting new standards for environmental care.

Key Takeaways

  • Texas Below Ground OWS systems are key for protecting the environment
  • Advanced coalescing technology means cleaner discharge
  • They can remove as little as 0.1 PPM of emulsified oil
  • These systems help keep energy safe in the Gulf Coast
  • They meet North American hydrocarbon discharge limits of 10 PPM
  • Essential for separating various hydrocarbons in industries

Understanding Below Ground Oil Water Separators

Below Ground Oil Water Separators are key to protecting the environment. They stop harmful substances from getting into our water systems. In Texas, they are crucial for keeping water clean and meeting legal standards.

Definition and Purpose

These devices remove oil, grease, and sediment from wastewater. They use gravity to separate these pollutants, letting clean water flow through. This is vital for industries that work with oil or maintain vehicles.

Importance in Environmental Protection

These separators protect our water resources. They catch oil and grease, stopping them from polluting rivers, lakes, and groundwater. This helps marine life and ecosystems that rely on clean water. In areas with big oil reserves, these systems are even more important to prevent big environmental disasters.

Regulatory Compliance in Texas

Texas has tough rules for protecting water. Companies must use and look after Below Ground Oil Water Separators to follow state and federal laws. These rules make companies take care of their environmental impact. Regular checks and upkeep are needed to keep these systems working right and following the rules.

Types of Below Ground OWS Systems

Below Ground OWS systems are key in the fossil fuel industry. They come in different types, each suited for various needs and environments.

Fiberglass Tanks

Fiberglass tanks are both light and strong for Below Ground OWS. They don’t corrode and can handle regular pumping. These tanks are perfect for places with little space or tough soil.

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Concrete Interceptors

Concrete interceptors are strong Below Ground OWS solutions. They have many compartments, great for vehicle maintenance and car washes. Concrete interceptors last long and can manage big flows, making them a top pick for industrial use.

Steel Basin Separators

Steel basin separators are flexible Below Ground OWS choices. They come in single or double walls and meet high safety standards. Steel separators are often found in salt cavern storage and other places needing strength and dependability.

Each Below Ground OWS system has its own benefits. The right choice depends on site conditions, rules, and specific needs. Picking the best system helps businesses separate oil and water well and follow environmental laws.

Features of Texas Below Ground OWS

Texas Below Ground OWS systems are at the forefront of efficiency and reliability. They use coalescing media to separate oil from water well. Internal baffles help make the process even cleaner.

These systems are designed so you can’t enter them. This makes maintenance safer for workers. The Department of Energy sees this as key to keeping emergency oil safe.

There are single or double-wall designs available. Double-wall systems have an extra layer for leak protection. This is vital for keeping emergency oil safe.

They also have advanced alert systems. These systems alert operators with sounds and lights when liquid levels are high. This prevents overflows and ensures timely maintenance, especially for large oil volumes.

Texas Below Ground OWS are perfect for many uses, from industrial sites to emergency oil stockpiles. Their efficiency and safety meet the Department of Energy’s standards for managing oil.

Design Principles and Sizing Considerations

The design of Below Ground OWS systems in the Gulf Coast region is based on key principles. These systems are vital for energy policy goals. They efficiently separate oil from water in industrial settings.

Separation Efficiency

Stokes’ Law is key to designing Below Ground OWS. It shows how oil droplets move in water. Engineers use this to make systems that separate oil from wastewater well. This supports environmental protection in the Gulf Coast.

Flow Rate and Capacity

Calculating flow rates and capacities is crucial for Below Ground OWS. It makes sure the system can manage the wastewater volume. This is very important in the Gulf Coast, where oil and gas operations are common.

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Oil Storage and Spill Capacity

It’s important to size oil storage and spill capacity correctly for Below Ground OWS. This is key in the Gulf Coast, where preventing spills is a big part of energy policy. Having enough storage means the system can hold oil, reducing the chance of environmental harm.

Installation Process and Best Practices

Installing a Texas Below Ground OWS needs careful planning and execution. It begins with preparing the site, including excavation and making a stable foundation. This is key for the system’s long-term success, especially in areas with high water tables or unstable soil.

After preparing the site, the OWS tank is put into place with heavy machinery. It’s important to position it right for the best flow and separation. Then, the tank connects to inlet and outlet pipes, which are set up to keep the flow rate as designed. This is vital for big facilities like those in the strategic petroleum reserve.

Backfilling is a key step in the process. Pea gravel or crushed stone is often used because it supports the tank well and allows for good drainage. The material is placed and packed down carefully to stop settling and protect the tank.

Fiberglass tanks need special care because of external pressures and loads. They’re made to handle certain pressures and installation ensures they can take on underground and surface loads. This is crucial in areas with a lot of traffic or where the OWS is part of a big fossil fuel setup.

It’s important to follow the manufacturer’s guidelines and local rules during installation. Doing it right makes sure the system works well and meets environmental standards. Regular checks during and after installation help spot and fix any problems early.

Maintenance and Monitoring of Below Ground OWS

Keeping Below Ground OWS systems in good shape is key for energy safety and protecting the environment. The Department of Energy suggests a detailed maintenance plan. This ensures these systems work well.

Regular Inspection Schedules

Experts say to check Below Ground OWS units every 180 days. Doing this often helps spot problems early. It avoids expensive fixes and keeps the system working right, separating oil from water well.

Cleaning and Servicing Procedures

Cleaning the coalescer plates is a big part of maintaining Below Ground OWS. These plates are vital for separating oil and water. Keeping them clean makes sure they work as they should. This helps the system follow environmental rules set by the Department of Energy.

These separators are crucial in storm water systems. They process runoff to meet the US EPA’s Clean Water Act standards. With effective oily water treatment, facilities protect the environment and dodge big fines.

Electronic Monitoring Systems

Today’s Below Ground OWS units often have electronic monitoring tools. These tools include high oil level alarms and oil stop valves to stop overflows. Control panels show real-time data on how the system is doing. This boosts energy security and makes the system work better.

FAQ

What are Texas Below Ground OWS systems?

Texas Below Ground OWS systems are advanced oil water separators. They keep materials like sand, oil, and grease out of public sewers. They use coalescing technology to separate oils and greases from water, making the water clean at 5 PPM.

Why are Below Ground Oil Water Separators important for environmental protection?

These separators are key in protecting the environment. They stop oil, grease, and other harmful substances from getting into sewers and waterways. This helps facilities follow environmental laws and keeps natural resources safe.

What are the different types of Below Ground OWS systems?

There are several types, like fiberglass tanks (OilTrooperⓇ CMPF), concrete interceptors (OilTrooperⓇ SOCMP and CMP models), and steel basin separators (AQS model). Each type fits different needs and places.

What features do Texas Below Ground OWS systems offer?

They have coalescing media, internal baffles, and systems to alert when maintenance is needed. Some have double walls for monitoring and electronic alarms for checking liquid levels.

How are Below Ground OWS systems designed and sized?

Design is based on Stokes’ Law, which explains how oil moves in water. They’re sized based on flow rates, how much oil they can hold, and temperature. The size of UL 2215 separators mainly depends on flow rates.

What is the installation process for Below Ground OWS systems?

Installation means burying and filling the separators with water, adding baffles and coalescer packs as needed, and using certain materials for backfill. It’s important to follow the manufacturer’s instructions, especially for fiberglass tanks.

How should Below Ground OWS systems be maintained?

Keeping them in good shape is key. They should be checked every 180 days. Cleaning involves removing and washing coalescer plates. Electronic systems help monitor oil levels and how well the system works.

FreyTech's Line of Quality Below Ground Oil Water Separators

EcoLine B

Enhanced Coalescing Oil Water Separators for installation inside new or to RETROFIT existing concrete or steel tanks. This series is extremely versatile in that it can be installed inside existing above or below ground round, square or rectangular tanks. Instead of shipping heavy concrete / steel tanks cross country, simply procure a standard off the shelf tank locally and connect our turnkey separator kit to the outlet pipe inside your tank. 

 
This unique solution can save operators substantial time and expense since they can now utilize an existing tank instead of having to replace it with costly new tanking systems. Separates free non-emulsified oil, hydrocarbons, diesel, gasoline, fuels, from water to below 5 parts per million (PPM) guaranteed. Affordable small units for flow rates starting between 50 gallons per minute (GPM) to over 1,100 GPM. 
 
The filter / coalescing media can be washed by hand with a hose for years of trouble free efficient use. Maintenance is conducted above ground without having to enter tank making it more affordable, quicker, cleaner and safer. Mechanical automatic shut off valve included to prevent accidental discharge in the event the unit is not maintained on a timely basis. No electrical power requirements.

Typical Fields of Application

  • Gasoline stations and other fueling facilities.
  • Electrical transformers, power generation plants.
  • Oil storage areas.
  • Transportation fueling systems, diesel, gasoline, jet fuel, etc.
  • Surface and washing water from petrol stations, car wash and
  • repair workshops, pressure washer cleaning, wash water recycling.
  • Treatment of industrial process waste water.
  • Treatment of waste water from oil-removal plants.
  • Purification upstream to emulsion breakers, ultra- and microfiltration.
  • Refineries – extremely hot oily water applications.

ECOSORP

FOR EMULSIFIED AND DISSOLVED OIL: (ECOSORP BELOW 1 PPM)

The EcoSorp oil water separator is for use to obtain below 1 part per million (PPM) separation efficiencies. It is for use with free or PHYSICALLY EMULSIFIED AND DISSOLVED OIL by adsorption from water. This represents exceptionally clean separation. The EcoSorp requires filter / coalescing media cartridge replacement since it works through adsorption and the media becomes saturated over time (typically once a year). Recommended for use downstream of a Freytech Inc. above or below ground 5 PPM oil water separator to prolong its useful life. The media can absorb up to 22 lbs (10 kg) of oil. Units available with flow rates up to 100 gallons per minute (GPM) / 380 liters per minute (L/M). No electrical power requirements.

Typical Fields of Application

  • For emulsified and dissolved oil. 

HIGH FLOW RATE OIL WATER SEPARATOR

Each XL Separator Panel can effectively treat oily water flow rates ranging from 320 GPM (20 l/s) to 640 GPM (40 l/s). Achieves 5 Part per Million (PPM) separation of free non-emulsified oil. By far, the most affordable method for large industrial oil-water separation since panels can be installed side by side like windowpanes in a submerged cross-wall in locally procured concrete or steel tanks. This unique solution represents a huge advantage over shipping conventional bulky separators since there is no limit to the flow rate that can be treated and the panels are washable and reusable. Maintenance is conducted from above ground making it safer, cleaner, quicker and of course, more affordable. Each panel requires 1 yard / 1 meter of submerged wall space. Optional polishing system available to also separate trace emulsified oil down to 0.1 PPM.

With the optional ADD Skimmer, the oil being separated by the XL Panels is mechanically and automatically collected 24/7 and drained by gravity to a separate receptacle. The skimmed oil will contain only 0.3% of water thus providing the operator with an outstanding 99.7 % concentration of pure used oil. This represents a significant advantage over other skimmers in that the operator no longer has to pay for the separated oil and the excess water to be removed from the separator by septic truck and shipped/ treated in a wastewater treatment plant. The operator can even sell or donate the pure separated oil since it is now possible to skim it free of water from the separator on site.