Air Compressor Oil Water Separator Connecticut

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Do you know about the hidden threat in your compressed air system? In Connecticut, businesses struggle with oily condensate from air compressors. This issue can cause big problems if ignored.

Air Compressor Oil Water Separator Connecticut are key to keeping compressed air clean. They help Connecticut businesses follow environmental laws and run better.

These separators work with systems big and small, from 70 CFM to 2500 CFM. They remove oil from condensate, making the air cleaner and protecting the environment.

Key Takeaways

  • Freytech Inc. Oil water separators are vital for handling oily condensate in compressed air systems
  • They help Connecticut businesses meet environmental laws
  • Separators fit different system sizes, from 70 CFM to 2500 CFM
  • Dealing with oily condensate saves money and protects the environment
  • Advanced separators can get discharge levels as low as 5 PPM, beating North American standards

Understanding Oil Water Separators in Compressed Air Systems

Oil water separators are key in keeping compressed air systems running well. They keep the air clean and protect the environment. This is vital for Connecticut manufacturing places that use air compressors.

The Role of Oil in Air Compressors

Oil is crucial for air compressors. It keeps parts moving smoothly, cools them down, and seals gaps. Keeping the oil in good shape helps the compressor work better and last longer.

Formation of Oily Condensate

Air compressors make condensate as they work. This liquid has both water and oil in it. If not treated right, it can cause problems. Filters can catch some dirt, but more is needed.

Environmental Impact of Untreated Condensate

Releasing this condensate without treatment is bad for the environment. It can pollute water and soil. For Connecticut factories, getting rid of it the right way is not just smart—it’s the law. Oil water separators are key for following environmental rules and keeping nature safe.

Air Compressor Oil Water Separator Connecticut: Regulations and Compliance

Environmental laws in Connecticut are getting tougher. This makes oil water separators a must for compressed air use. Companies using these systems must follow EPA rules and state laws to keep our water clean.

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The Clean Water Act has set limits for hydrocarbon discharges at 10 Parts per Million (10 PPM). To meet these limits, companies are adopting advanced fluid separation systems. These systems can remove motor oil, diesel, gasoline, and other refined hydrocarbons from water, achieving up to 0.1 PPM efficiency.

Energy efficient compressors are key to meeting these standards. They cut down on oil contamination and improve air quality. This reduces harm to the environment. Companies in Connecticut are investing in the latest separation technology to follow the rules and protect nature.

It’s important for Connecticut businesses to keep up with changing laws on compressed air systems. Regular maintenance and updates to fluid separation systems help keep them in line with the law and caring for the environment.

How Oil Water Separators Function

Oil water separators are key in cleaning condensate from compressed air systems. They use different methods to separate oil from water. This keeps the environment safe and makes the system work better.

Adsorption Process

The adsorption method traps oil with polypropylene fibers. As the condensate moves through, the oil sticks to these fibers. Then, activated carbon media cleans the water, taking out any last bits of dirt. This makes the water safe to dispose of.

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Gravitational Separation

Gravitational separation uses the fact that oil and water have different densities. In settling tanks, oil goes up to the top and water goes down. This makes it easy to get the oil and clean water apart.

Chemical Absorption Methods

Some devices use chemical absorption to remove oil. They have special media that pulls oil molecules in but pushes water away. This way, they get rid of most oil, leaving clean water behind.

Oil water separators use these methods to clean condensate from compressed air systems. They protect the environment and make the system work better and last longer.

Benefits of Implementing Oil Water Separators

Oil water separators are key for clean operations and protecting the environment. They play a vital role in keeping systems running smoothly.

Environmental Protection

These devices cut down the risk of polluting water sources. They remove oil from compressed air condensate. This stops harmful pollutants from getting into local water and ecosystems.

Compliance with EPA and State Regulations

Oil water separators help businesses follow EPA and state environmental rules. This is crucial to avoid big fines and legal trouble from not disposing of waste properly. Freytech Inc.’s separators are highly efficient, reaching a 5 PPM separation level, which is above standard.

Improved Compressor Performance and Longevity

Air compressor oil water separators make systems more efficient and extend their life. They keep operations clean, reducing wear on compressor parts. This leads to better air quality and lower maintenance costs over time.

These separators are crucial in storm water systems. They process runoff to meet the US EPA’s Clean Water Act standards. With effective oily water treatment, facilities protect the environment and dodge big fines.

FAQ

What is the role of oil in air compressors?

Oil in air compressors helps with lubrication, cooling, and sealing. It’s key for the compressor to work right.

How is oily condensate formed in compressed air systems?

Compressed air has vaporized water that turns into liquid. This liquid mixes with oil from the compressor. This mix needs to be treated before it’s thrown away.

What is the environmental impact of untreated oily condensate?

Untreated oily condensate can pollute water and break environmental laws. This could lead to fines and penalties.

What are the regulations regarding hydrocarbon discharge limits in North America?

In North America, the EPA sets hydrocarbon discharge limits at 10 Parts per Million (10 PPM). State laws also have their own rules.

What methods are used by oil water separators to purify condensate?

Oil water separators use adsorption, gravity, chemical absorption, and mechanical separation. These methods help remove oil from the condensate.

What are the benefits of implementing oil water separators?

Oil water separators cut down on environmental risks. They make sure you follow the rules, boost compressor performance, and save money on fines.

What is the separation efficiency offered by Freytech Inc.’s Enhanced Coalescing Technology?

Freytech Inc.’s Enhanced Coalescing Technology ensures discharge is 5 PPM clean. This is better than the 10 PPM limit in North America.

FreyTech's Line of Quality Above Ground Oil Water Separators

EcoLine A

Enhanced Coalescing Oil Water Separators (OWS) to separate free non-emulsified oil, hydrocarbons, diesel, gasoline, fuels, from water and guarantee 5 parts per million (PPM) separation efficiency. Affordable small footprint units for flow rates starting at 25 GPM (1.5 l/s) to over 640 GPM (40 l/s). Coalescing media is easy to maintain and can be spray washed and reused for years of trouble-free efficient use. Each model comes with standard manual oil drain port or can be provided with the optional “ADD” oil skimmer. Optional downstream polishing system available to also separate trace emulsified oil down to 0.1 PPM.

 
With the ADD Skimmer, the oil being separated inside the OWS is mechanically and automatically collected 24/7 and drained by gravity to a separate receptacle. The skimmed oil will contain only 0.3 % of water thus providing the operator with an outstanding 99.7 % concentration of pure used oil. This represents a significant advantage over other skimmers in that the operator no longer has to pay for the separated oil and the excess water to be removed from the separator by septic truck and shipped/ treated in a wastewater treatment plant. The operator can even sell or donate the pure separated oil since it is now possible to skim it free of water from the separator on site.
 

Typical Fields of Application

  • Gasoline stations and other fueling facilities.
  • Electrical transformers.
  • Oil storage areas.
  • Transportation fueling systems.
  • Surface and wash water from petrol stations, car wash and repair workshops, pressure washer cleaning, wash water recycling.
  • Industrial process wastewater treatment
  • Treatment of wastewater from oil-removal plants.
  • Purification upstream to emulsion breakers, ultra- and microfiltration.

EcoSorp Emulsified Oil Separator

The ecoTop above ground oil water separator is made of high- grade stainless steel. Achieves below 5 parts per million (PPM) separation. Each ecoTop model comes with standard manual oil drain port or can be provided with the optional “ADD” oil skimmer. Optional downstream polishing system available to also separate trace emulsified oil down to 0.1 PPM.

 
With the ADD Skimmer, the oil being separated inside the OWS is mechanically and automatically collected 24/7 and drained by gravity to a separate receptacle. The skimmed oil will contain only 0.3 % of water thus providing the operator with an outstanding 99.7 % concentration of pure used oil. This represents a significant advantage over other skimmers in that the operator no longer has to pay for the separated oil and the excess water to be removed from the separator by septic truck and shipped/ treated in a wastewater treatment plant. The operator can even sell or donate the pure separated oil since it is now possible to skim it free of water from the separator on site.
 

Typical Fields of Application

  • Transportation.
  • Gasoline stations, car wash and repair workshops.
  • Industrial process waste water.
  • Oil production, oil-removal plants.
  • Reconditioning of cooling water.
  • Treatment of waste water from oil-removal plants.
  • Mobile cleaning of oil-contaminated ground water and oil contaminated land.
  • Mining Operations.

Containerized Separators

The Containerized Oil Water Separator includes a steel cargo container measuring either 20 or 40 feet in length that is provided turnkey to the client. It has all of the sedimentation chambers and the oil water separator equipment built into the container itself. It represents a unique solution for a wide variety of applications where infrastructure may be lacking and also for those cases where the operator may not want to invest in concrete tank construction or other types of resources on property being used / exploited on a short-term basis. Achieves 5 PPM separation of free non-emulsified oil. Optional downstream polishing system available to also separate trace emulsified oil down to 0.1 PPM. Engineered for use in both hot and cold climates.

Typical Fields of Application

  • Gasoline stations and other fueling facilities.
  • Electrical transformers.
  • Oil storage areas.
  • Transportation fueling systems.
  • Dept. of Transportation (DOT) maintenance sites.  
  • Treatment of industrial process waste water.
  • Treatment of waste water from oil-removal plants.
  • Mining sites

EcoTop (Stainless Steel) Oil Water Separators

The ecoTop above ground oil water separator is made of high- grade stainless steel. Achieves below 5 parts per million (PPM) separation. Each ecoTop model comes with standard manual oil drain port or can be provided with the optional “ADD” oil skimmer. Optional downstream polishing system available to also separate trace emulsified oil down to 0.1 PPM.

 
With the ADD Skimmer, the oil being separated inside the OWS is mechanically and automatically collected 24/7 and drained by gravity to a separate receptacle. The skimmed oil will contain only 0.3 % of water thus providing the operator with an outstanding 99.7 % concentration of pure used oil. This represents a significant advantage over other skimmers in that the operator no longer has to pay for the separated oil and the excess water to be removed from the separator by septic truck and shipped/ treated in a wastewater treatment plant. The operator can even sell or donate the pure separated oil since it is now possible to skim it free of water from the separator on site.
 

Typical Fields of Application

  • Transportation.
  • Gasoline stations, car wash and repair workshops.
  • Industrial process waste water.
  • Oil production, oil-removal plants.
  • Reconditioning of cooling water.
  • Treatment of waste water from oil-removal plants.
  • Mobile cleaning of oil-contaminated ground water and oil contaminated land.
  • Mining Operations.